HYOSUNG MS3 - CATALOGUE, Manual

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Page 2: ...sons who are in charge of overseas marketing team Hyosung 2 Special demand When you order any colored parts please add color code to the end of parts number and it will be helpful to register your parts order Color code OBN blue ODS silver OMB black HYOSUNG MOTORS MACHINERY INC ...

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Page 4: ...FW D FIG 1 125 5 5 5 5 1 4 4 4 4 2 5 6 7 7 7 3 3 3 3 ...

Page 5: ...SO01 7GO01 PCS 1 11170HP7600888 COVER cylinder head 1 10 2 11173HP7600 GASKET cylinder head cover 1 30 3 09109H07018 BOLT cylinder head cover 4 4 09161H11008 WASHER cylinder head cover bolt 4 5 11176HP7600 COVER breather No 1 1 10 6 11178HP7600 GASKET breather cover No 1 1 30 7 02142 04088 BOLT breather cover 3 ...

Page 6: ...FIG 2 125 FW D 5 6 5 6 5 6 5 6 1 3 5 6 2 12 12 9 11 11 9 11 11 11 12 11 11 9 11 9 11 11 11 11 11 10 9 9 4 14 13 8 7 11 ...

Page 7: ... HOUSING CAMSHAFT INTAKE 2 10 4 11132HP7600888 HOUSING CAMSHAFT EXHAUST 2 10 5 09103H10005 BOLT cylinder head NO 1 M10 4 6 09160H10002 WASHER cylinder head bolt 4 7 11187HP7600 COVER breather NO 2 1 8 11188HP7600 COVER breather NO 3 1 9 09206 08001 KNOCK PIN camshaft housing 4 10 09482 00456HAS SPARK PLUG cr8e 1 50 11 07110 06408 BOLT camshaft housing 12 12 01421 06258 BOLT cylinder head stud 3 13...

Page 8: ...FIG 3 125 1 4 4 6 6 6 7 7 5 5 2 10 10 8 12 12 9 11 3 3 ...

Page 9: ...21 06258 BOLT cylinder stud 2 4 08316 16068 NUT cylinder 2 5 04213 13189 KNOCK PIN cylinder 2 6 08316 16068 NUT cylinder head 3 7 04213 13189 KNOCK PIN cylinder head 2 8 17541HP7600 O RING water pump connector cap 1 9 17530HP7602 CAP COMP water pump connector 1 10 09106 06030 BOLT water pump connector cap 2 11 17491HP7600 HOSE water pump outlet 1 12 09401H22401 CLAMP water pump outlet hose 2 ...

Page 10: ...4 5 6 8 7 9 9 10 11 11 11 11 11 12 14 12 13 15 16 17 18 18 19 19 19 19 1919 19 21 22 20 23 24 43 44 50 51 25 26 37 27 28 29 29 29 29 29 29 29 29 29 29 30 33 34 31 32 32 32 32 35 36 36 38 39 40 40 48 47 42 41 45 46 46 49 52 ...

Page 11: ...se knock 2 10 01547 06408 BOLT crankcase R 1 11 01547 06508 BOLT crankcase R 5 12 01547 06758 BOLT crankcase R 2 13 01547 06858 BOLT crankcase R 1 14 09103H06003 BOLT crankcase R L 100 1 15 09319 10032 BUSH rear shock absorber 1 16 11431HP7600HPA COVER gear box 1 17 11484HP7600 GASKET gear box cover NA 1 18 04213 13189 PIN gear box cover knock 2 19 07120 08308 BOLT gear box cover 7 20 09106H08458 ...

Page 12: ...4 5 6 8 7 9 9 10 11 11 11 11 11 12 14 12 13 15 16 17 18 18 19 19 19 19 1919 19 21 22 20 23 24 43 44 50 51 25 26 37 27 28 29 29 29 29 29 29 29 29 29 29 30 33 34 31 32 32 32 32 35 36 36 38 39 40 40 48 47 42 41 45 46 46 49 52 ...

Page 13: ...HP7600 HOSE rachator outlet NO 2 1 36 09401H22401 CLAMP water pump outlet hose 2 37 37820HS7600 SWITCH ASS Y oil pressure 1 10 38 11971HP7600 GAUGE oil level 1 10 39 09280H17003 O RING oil level gauge 1 40 09403H09304 CLAMP 2 41 09247 100A8 PLUG drain 1 42 09168H10003 GASKET drain plug 1 43 11411HN9100 JET oil cylinder 1 44 09280H04002 O RING oil jet 1 45 17641HP7600 HOSE thermostat bypass 1 46 09...

Page 14: ...FW D FIG 5 125 1 4 4 5 4 4 4 5 4 7 7 6 2 8 9 9 9 3 3 ...

Page 15: ...03P COVER clutch 1 5 2 11485HP7601 GASKET clutch cover NA 1 10 3 04213 13189 PIN clutch cover knock 2 4 01547 06258 BOLT clutch cover 6 5 01547 06358 BOLT clutch cover 2 6 17200HP7600 CASE ASS Y crankcase cleaner 1 10 7 01517 06165 BOLT cramkcase cleaner 2 8 11346HP7600 PLATE clutch cover 1 9 02112 06108 SCREW clutch cover plate 3 ...

Page 16: ...FW D FIG 6 125 7 4 1 10 6 9 13 16 13 8 5 12 11 11 14 15 4 3 2 ...

Page 17: ...5 12200HP7600HPA CRANKSHAFT ASS Y 1 5 6 12161HJ8200 ROD connecting 1 5 7 12210HP7600 PIN COMP crank 1 5 8 12221HP7600CSA CRANKSHAFT R 1 5 9 12261HP7600CSA CRANKSHAFT L 1 5 10 09263H30003 BEARING crank pin 1 5 11 12228HP7600 BEARING crankshaft R 2 5 12 12229HP7600 WASHER crankshaft thrust R 1 13 12268HP7600 BEARING crankshaft L 2 14 09180H35010 SPACER crank balancer drive 1 15 09140H35001 NUT crank...

Page 18: ...FW D FIG 7 125 5 1 3 2 4 ...

Page 19: ...RKS REC Q TY 100 Motorcycles NO 7EU01 7EN01 7SO01 7GO01 PCS 1 12611HP7600 GEAR starter idle 1 5 2 12612HP7600 SHAFT starter idle gear 1 5 3 09180H13001 SPACER starter idle gear 1 4 12614HP7600 CLUTCH starter one way 1 5 5 12620HP7600 GEAR COMP starter clutch 1 5 ...

Page 20: ...FW D FIG 8 125 4 4 3 3 5 5 5 5 6 6 6 6 7 7 7 7 8 8 8 8 9 9 9 9 10 10 10 10 11 11 11 11 2 1 ...

Page 21: ... COMP intake 1 5 2 12721HP7600888 CAMSHAFT COMP exhaust 1 5 3 12911HJ8200 VALVE intake 2 5 4 12912HJ8200 VALVE exhaust 2 5 5 12921HJ8200 SPRING valve 4 6 12931HJ8200 RETAINER valve spring 4 7 12932HJ8200 COTTER valve 8 8 12892 05C00 SHIM tappet 4 9 12881HJ8200 TAPPET 4 10 09289H04002 SEAL valve stem oil 4 11 12933HJ8200 SEAT valve spring 4 ...

Page 22: ...FW D FIG 9 125 1 4 5 2 9 6 7 8 8 3 ...

Page 23: ...AIN COMP camshaft drive 1 5 2 12771HP7600 GUIDE cam chain NO 1 1 3 12811HP7600 TENSIONER cam chain 1 5 4 12837HP7600 GASKET tensioner adjuster NA 1 10 5 12830HP7600 ADJUSTER ASS Y tensioner 1 10 6 12838HP7600 O RING adjuster 1 7 12839HP7600 BOLT adjuster 1 8 07110 06208 BOLT tensioner adjuster 2 9 12782HP7600 GUIDE cam chain NO 2 1 ...

Page 24: ...FW D FIG 10 125 0 1 8 6 2 7 1 3 4 5 5 ...

Page 25: ...00 BODY ASS Y throttle 1 10 1 15710HP8800 INJECTOR 1 5 2 13110HS7600 PIPE COMP intake 1 5 3 13129HS7600 INSULATOR carburetor 1 5 4 09280H34000 O RING intake pipe 1 10 5 01547 06408 BOLT intake pipe 2 6 13580HP8800 SENSOR throttle position 1 5 7 37920HP8800 SENSOR intake air pressure 1 5 8 37940HP8800 SOLENOID idle speed control 1 5 ...

Page 26: ...1 4 5 5 5 5 5 5 5 2 8 8 9 10 7 6 3 11 12 5 FW D FIG 11 125 13 14 ...

Page 27: ...er 1 3 13781HP7600 FILTER air cleaner 1 40 4 13751HP7600 TRAP air cleaner 1 5 02142 05165 SCREW air cleaner 8 6 13881HS7600 TUBE outlet 1 7 09402 40208 CLAMP outlet tube 1 8 03241 04125 SCREW intake air temperature 2 9 37930HP8800 SENSOR intake air temperature 1 10 10 01547 06258 BOLT air cleaner 3 11 13725HF4500 COLLAR air cleaner 3 12 13891HP7600 TUBE inlet 1 13 13895HF4500 PLLIG drain 1 14 0940...

Page 28: ...FW D FIG 12 125 1 7 9 8 2 17 17 19 15 14 15 10 16 16 6 3 3 3 3 4 4 4 4 18 17 11 13 12 5 5 5 5 11 13 12 11 13 12 ...

Page 29: ...4 6 14781HP7600 COVER muffler 1 7 14150HS7600 PIPE COMP exhaust 1 8 14773HG5800 GASKET connector exhaust pipe 1 20 9 14770HP7600 CONNECTOR COMP exhaust pipe 1 10 01517 08468 BOLT connector exhaust pipe 1 11 09106H06150 BOLT muffler cover 3 12 09160H06005 WASHER muffler cover PLANE 3 13 08321 31068 WASHER muffler cover SPRING 3 14 14181 46E00 GASKET exhaust pipe 1 20 15 01421 08258 BOLT exhaust pip...

Page 30: ...1 3 7 8 8 2 5 5 5 5 10 10 9 6 4 7 12 11 13 20 21 17 17 18 15 14 14 19 16 FIG 13 125 ...

Page 31: ...tank 2 7 09401 08401 CLIP breather oil return drain 1 8 09169H06078 WASHER breather oil return tank 2 9 17751HP7600 HOSE radiator inlet NO 2 1 10 09401H22401 CLAMP radiator hose 2 11 17620HP8800 CONNECTOR COMP thermostat inlet 1 12 17631HP7603 CAP thermostat connector 1 13 17611HP7600 GASKET thermostat 1 14 09128 06005 BOLT thermostat connector 2 15 09280H14012 O RING thermostat connector 1 16 176...

Page 32: ...FW D FIG 14 125 11 9 10 13 8 12 12 7 3 2 1 4 17 16 5 6 14 15 ...

Page 33: ...16441HP7600 VALVE oil relief 1 6 09440H10002 SPRING relief valve 1 7 09280H16001 O RING oil strainer 1 8 16400HP7600 PUMP ASS Y oil 1 5 9 16415HP7600 SHAFT oil pump 1 10 08331 31109 CIRCLIP oil pump sprocket 1 11 16331HP7600 SPROCKET oil pump 1 12 02112 06258 SCREW oil pump 2 13 16731HP7600 GASKET oil pump 1 5 14 16611HP7600 SEPARATOR oil pump lower 1 15 16620HP7600 SEPARATOR COMP oil pump upper 1...

Page 34: ...2726 29 28 FW D FIG 15 125 경 고 D A N G E R 8 25 18 17 23 27 13 14 26 30 30 30 30 28 29 31 1 3 3 15 19 19 19 19 2 34 32 9 10 33 5 20 20 20 20 16 16 16 24 24 24 24 4 7 6 6 12 22 22 21 12 11 ...

Page 35: ...COMP water 1 5 9 17720HN9100 CAP COMP radiator 1 5 10 17731HP7600 CASE radiator cap 1 11 17732HP7600 HOSE radiator cap case 1 12 09401H22401 CLAMP radiator cap case hose 2 13 17800HN9102 FAN ASS Y radiator 1 5 14 17810HN9100 MOTOR ASS Y radiator fan 1 5 15 17860HP7600 SWITCH ASS Y thermo 1 5 16 02142 05165 BOLT radiator fan 3 17 17741HP7600 HOSE radiator inlet NO 1 1 18 17761HP7600 HOSE radiator o...

Page 36: ...2726 29 28 FW D FIG 15 125 경 고 D A N G E R 8 25 18 17 23 27 13 14 26 30 30 30 30 28 29 31 1 3 3 15 19 19 19 19 2 34 32 9 10 33 5 20 20 20 20 16 16 16 24 24 24 24 4 7 6 6 12 22 22 21 12 11 ...

Page 37: ... 26 09320 10015 CUSHION radiator hose pipe 2 27 09180 06030 SPACER radiator hose pipe 2 28 01104 06258 BOLT radiator hose pipe 2 29 09160 06006 WASHER radiator hose pipe 2 30 09401H22401 CLAMP radiator hose 4 31 02142 06108 SCREW radiator hose pipe bracket 1 32 38520HP7600 BRACKET horn 1 33 01517 06166 BOLT radiator cap 1 34 09404 06401 CLAMP rediator fan 1 ...

Page 38: ...FW D FIG 16 125 2 1 10 4 5 9 6 3 7 8 ...

Page 39: ... 2 21110HF4501 FACE COMP fixed drive face 1 10 3 21431HP7600 PLATE movable drive 1 4 09164H16001 WASHER fixed drive face 1 5 21481HF4500 DAMPER movable drive plate 3 6 21650HP7600HPA ROLLER COMP movable drive 6 50 7 21127HP7600 SPACER movable drive 1 8 27601HP7600 V BELT drive 1 10 9 09180H20002 SPACER movable drive plate 1 10 09140 16014 NUT fixed drive face 1 ...

Page 40: ...3 5 4 16 9 10 12 13 14 11 FW D FIG 17 125 26 0 17 18 19 20 21 21 22 23 24 25 27 2 6 1 7 15 8 ...

Page 41: ...AR final driven 1 11 08331 31259 CIRCLIP final driven gear 1 12 09283H38001 SEAL axle shaft r oil 1 13 08113 63020 BEARING axle shaft l 1 14 08133 60067 BEARING axle shaft r 1 15 09160 15034 WASHER idle driven gear 1 16 09283H22001 SEAL drive shaft oil 1 17 21210HP7600 FACE COMP fixed driven 1 18 09201 05006 PIN movable driven 3 19 09180 05042 SPACER movable driven pin 3 20 21240HP7600 FACE COMP m...

Page 42: ...FW D FIG 18 1 2 2 3 ...

Page 43: ...G MOTOR REF PARTS NO PARTS NAME Q TY REMARKS REC Q TY 100 Motorcycles NO 7EU01 7EN01 7SO01 7GO01 PCS 1 31100HP7601 MOTOR ASS Y starter 1 5 2 01547 06258 BOLT starter motor 2 3 08316 16068 NUT starter motor terminal 1 ...

Page 44: ...FW D FIG 19 1 2 2 2 6 5 2 3 3 ...

Page 45: ...MARKS REC Q TY 100 Motorcycles NO 7EU01 7EN01 7SO01 7GO01 PCS 1 32100HS7600 MAGNETO ASS Y 1 10 2 02112 05258 SCREW magneto stator 6 3 02112 05128 SCREW pick up coil 4 4 09160H16001 WASHER magneto 2 5 09140 16019 NUT magneto 2 6 09420H04001 KEY magneto 2 ...

Page 46: ...FIG 20 3 4 5 6 1 25 26 2 2 10 11 15 15 16 17 14 12 12 12 13 18 20 22 23 24 8 7 7 21 21 19 27 9 9 ...

Page 47: ...35C00 BOX ASSY fuse 15A 1 15 11 36740HN9100 BOX ASSY fuse 30A 1 15 12 38740HP7600 RELAY ASSY 12V 30A 3 15 13 38610HP7600 RELAY ASSY turn signal 1 15 14 38742HP7600 BRACKET relay 1 15 01517 06166 BOLT relay module 2 16 38740HM5401 RELAY ASSY 12V 30A 1 15 17 01517 06166 BOLT relay assy 2 18 32900HS7600 ENGINE CONTROL UNIT 1 10 19 32906HP8800 BAND engine control unit 1 20 41320HP8800 BRACKET engine c...

Page 48: ...FIG 21 FW D 1 2 3 4 5 3 4 5 6 ...

Page 49: ...REC Q TY 100 Motorcycles NO 7EU01 7EN01 7SO01 7GO01 PCS 1 34100HS7600 SPEEDOMETER ASSY 1 5 2 34600HS7600 PCB ASSY speedometer 2 3 09320 10015 CUSHION speedometer 4 4 09160 06012 WASHER speedometer 4 5 08316 26066 NUT speedometer 4 6 34910HP7600 CABLE speedometer 2 ...

Page 50: ...FW D FIG 22 1 2 5 5 5 5 5 5 4 4 3 3 ...

Page 51: ...KS REC Q TY 100 Motorcycles NO 7EU01 7EN01 7SO01 7GO01 PCS 1 35100HP7600 HEAD LAMP ASSY Rh 1 5 2 35200HP7600 HEAD LAMP ASSY Lh 1 5 3 09471H12260 BULB head lamp 12V H7 55W 2 30 4 09471H12110 BULB position lamp 12V W5W 2 30 5 03241 05206 SCREW head lamp 6 ...

Page 52: ...FW D FIG 23 1 2 4 7 7 7 5 8 10 10 9 9 9 6 6 6 3 9 ...

Page 53: ...RE battery minus 1 10 3 09462H00009 BAND battery 1 10 4 41541HP7600 HOLDER battery 1 10 5 41580HP7600 BRKT COMP battery holder 1 6 01517 06168 BOLT battery holder brkt 1 7 09169 06034 WASHER battery holder 3 8 01517 06165 BOLT battery holder 3 9 33652H29101 CUSHION holder battery rear 1 10 44218HF4500 CUSHION holder battery side 4 11 41589HR9700 CUSHION holder battery bottom 2 ...

Page 54: ...FIG 24 5 4 6 FW D 1 2 3 3 3 3 ...

Page 55: ...rcycles NO 7EU01 7EN01 7SO01 7GO01 PCS 1 35710HP7600 LAMP ASSY rear combi 1 7 2 09471 12046 BULB tail stop 12V P21 5W 1 20 3 03241 05166 SCREW tail stop 4 4 35910HP7600 LAMP ASSY license plate 1 5 09471 12110 BULB license plate lamp 12V W5W 1 20 6 02112 05125 BOLT license lamp 1 ...

Page 56: ...FIG 25 H Y O S U N G 1 5 6 10 9 2 15 16 14 17 7 11 4 18 3 8 8 ...

Page 57: ...HP7600 KEY COMP knob 1 10 6 37155HP7600 CAP steering lock 1 7 92221HP7600 LOCK ASSY trunk 1 8 01517 06166 BOLT steering lock 2 9 38500HP7600 HORN ASSY 1 10 01517 06166 SCREW horn 1 11 36618 30610 TUBE wiring harness 1 12 32800HP8800 DIODE ECU 1 10 13 32800HJ6170 DIODE hazard 1 10 14 09407 14403 CLAMP wiring harness 1 15 09407 22402 CLAMP wiring harness 3 16 09407 254A1 CLAMP wiring harness 5 17 09...

Page 58: ...FW D FIG 26 1 4 4 5 6 3 7 7 2 10 11 12 9 24 24 24 24 23 23 23 23 26 26 25 25 27 19 33 35 33 36 34 38 31 30 36 37 25 28 13 14 14 26 18 32 18 32 22 20 20 21 17 19 19 16 15 15 29 25 8 8 19 ...

Page 59: ...10 04111 25156 COTTER PIN rear brace stay 1 11 09200H06057 PIN rear brace stay 1 12 09403 05311 CLAMP rear brace stay 1 13 41551HP7600 PLATE leg shield rr center 1 14 01517 06125 BOLT leg shield rr center plate 2 15 09329H25001 CUSHION frame rr brace 2 16 61340HP7600PAM LINK COMP engine mounting rear 1 5 17 61110HP7600PAM LINK COMP engine mounting front 1 5 18 61129HP7601 SHAFT engine mounting lin...

Page 60: ...FW D FIG 26 1 4 4 5 6 3 7 7 2 10 11 12 9 24 24 24 24 23 23 23 23 26 26 25 25 27 19 33 35 33 36 34 38 31 30 36 37 25 28 13 14 14 26 18 32 18 32 22 20 20 21 17 19 19 16 15 15 29 25 8 8 19 ...

Page 61: ...7600 SHAFT engine mounting link front 1 29 09141H20001 ROCK NUT eg mtg shaft ft 1 30 01517 06128 BOLT key set brkt 1 31 09139H06016 SCREW key set braket 1 32 09319H12006 BUSH engine mounting No 2 2 33 61342HP7600 PLATE e mounting link spring 1 34 09443H20001 SPRING e mounting link 1 35 42212HP7600 BAR center stand pivot 1 36 07110 10258 BOLT center stand pivot bar 2 37 01517 06128 BOLT center stan...

Page 62: ...FW D FIG 27 1 4 5 6 2 10 12 13 9 7 11 8 8 3 ...

Page 63: ...HION center stand 1 4 09443 10002 SPRING center stand inner 1 5 09443 17015 SPRING center stand 1 6 41861HP7600 BRACKET prop stand switch 1 7 37840HP7600 SWITCH ASSY side stand 1 8 01517 06206 BOLT side stand switch 2 9 01107 06106 BOLT prop stand switch brkt 1 10 09100 10031 BOLT prop stand 1 11 08313 11107 NUT prop stand 1 12 09443 06001 SPRING prop stand inner 1 13 09443H14037 SPRING prop stand...

Page 64: ...FW D FIG 28 1 4 5 6 2 8 29 29 29 29 12 13 13 9 9 9 9 9 7 3 28 28 28 14 19 16 16 16 16 20 22 27 23 26 25 21 24 24 24 24 18 15 10 10 10 10 10 10 11 9 17 17 ...

Page 65: ...34811HE7100 PLATE fuel gauge 1 12 44251HP7600 HOSE f tank inlet pipe f tank cap 1 13 09401H34401 CLAMP 2 14 44231HP7600 FILLER fuel hose inlet 1 15 44250HP7600 PLATE COMP fuel filler 1 16 03241 05126 SCREW fuel tank cap housing 4 17 01517 06125 SCREW fuel filler 2 18 44200HP7600 CAP ASSY fuel tank filler 1 19 09281H51001 DUST SEAL 1 20 44238HP7600 HOSE air vent rear 1 21 44237HP7600 HOSE air vent ...

Page 66: ... D FIG 29 1 4 4 5 6 2 21 22 23 20 7 7 8 8 19 3 37 34 42 38 38 38 38 38 43 43 40 39 40 35 41 26 30 29 30 30 44 30 30 27 29 31 28 33 33 33 33 32 32 32 32 36 24 9 18 15 14 12 12 17 11 10 11 16 25 15 14 12 13 ...

Page 67: ...HP7600 BOX helmet 1 10 01517 06125 BOLT helmet box ft center 1 11 01517 06165 BOLT helmet box ft R L 2 12 09160 06006 WASHER helmet box ft R L center 3 13 92321HP7600 COVER helmetbox inner 1 14 09320H09020 CUSHION 2 15 45270HP7600 SPACER COMP seat cushion 2 16 01547 06253 BOLT seat cushion 1 17 08322 21065 WASHER seat cushion bolt 1 18 09139H06021 SCREW seat cushion 1 19 45220HG2601 LOCK seat stri...

Page 68: ... D FIG 29 1 4 4 5 6 2 21 22 23 20 7 7 8 8 19 3 37 34 42 38 38 38 38 38 43 43 40 39 40 35 41 26 30 29 30 30 44 30 30 27 29 31 28 33 33 33 33 32 32 32 32 36 24 9 18 15 14 12 12 17 11 10 11 16 25 15 14 12 13 ...

Page 69: ...CREW back reat seat brkt 1 32 09106H06200 SCREW back reat seat cover 4 33 09169H06078 WASHER back reat seat cover 4 34 45140HP7650 ROD COMP back reat seat FT 1 35 09111H06002 BOLT motor assy rod comp 1 36 08319 31068 NUT motor assy rod comp 1 37 45152HP7650 COVER seat set motor assy 1 38 09106H06150 SCREW seat set cover 5 39 45132HP7650 SPACER seat motor assy 1 40 45151HP7650 CUSHION seat set 2 41...

Page 70: ...FIG 30 FW D 1 2 2 6 3 12 11 10 10 7 9 13 9 8 8 4 14 16 16 16 16 15 15 15 15 5 2 2 2 2 2 2 2 2 ...

Page 71: ...der up rr fender brkt 1 6 35927HP7600 BRKT license plate 1 7 35970HP7600 REFLEX REFLECTOR ASSY rear 1 10 8 01517 06125 BOLT rear fender upper brkt 2 9 01517 06165 BOLT rr fender up rr fender brkt 2 10 02142 06125 BOLT license plate brkt 2 11 08316 26055 NUT rear reflex reflector 1 12 09148 06020 NUT rear fender 1 13 01517 06166 BOLT rr fender frame 1 14 53111HP7600 FENDER front OBN ODS OMB 1 10 15...

Page 72: ...FW D FIG 31 1 4 5 6 2 11 10 11 10 10 10 11 11 13 13 12 12 9 9 7 8 8 3 13 13 14 19 18 16 15 17 17 17 ...

Page 73: ... 7 45520HP7600PAM BRACE COMP rear 1 3 8 02142 06125 SCREW side lwr cover rr brace 2 9 02142 05125 SCREW side front cover side lwr cover R L 2 10 03241 05165 SCREW side cover r l side lwr cover R L 4 11 03241 05165 SCREW side cover r l rr brace 4 12 09320 08013 CUSHION rear brace side cover rear 2 13 09148H05029 NUT side cover R L 4 14 09106H05150 SCREW side cover ft helmet box 1 15 09106H06150 SCR...

Page 74: ...FW D FIG 32 1 4 5 6 2 10 10 11 11 16 15 9 7 8 3 25 24 27 27 26 26 26 26 26 26 28 13 13 13 13 13 13 13 13 14 14 14 14 17 17 19 19 19 23 23 21 21 22 18 18 20 20 20 11 11 12 12 29 29 ...

Page 75: ...co 2 11 03241 05165 SCREW s meter ft cov s meter rr cov 4 12 03241 05125 SCREW s meter rr cov leg shield cover 2 13 09148H05029 NUT speedometer rear cover 8 14 02142 05125 SCREW speedometer brakt 4 15 34930HP7600 BRACKET speedometer low RH 1 16 34935HP7600 BRACKET speedometer low LH 1 17 02142 06166 SCREW ft l shield radi brace s meter ft COV 2 18 09160 06019 WASHER ft l shield radi brace s meter ...

Page 76: ...FW D FIG 33 1 4 5 6 2 14 14 10 10 10 11 11 11 11 12 12 12 12 9 9 9 9 9 7 7 7 7 7 7 7 7 8 8 8 8 8 8 8 8 3 13 13 13 13 ...

Page 77: ...D leg lower front OBN ODS OMB 1 10 5 48131HP7600 MAT floor 1 6 44249HP7600 COVER fuel tank lower 1 10 7 01517 06165 BOLT leg shield rear frame 8 8 09160 06056 WASHER leg shield rear frame 8 9 09106H06150 SCREW lwr l shield rr r l lwr l shielD FT 5 10 09169H06078 WASHER lower l shield rr r l frame 3 11 09148H05029 NUT lwr leg shield ft l shield FT 4 12 02142 06165 SCREW fuel tank lower cover 4 13 0...

Page 78: ...FW D FIG 34 10 9 9 8 7 6 5 0 2 4 4 4 4 1 3 ...

Page 79: ...OMP under 1 2 51210HP7600 DAMPER ASS Y front fork R 1 5 3 51220HP7600 DAMPER ASS Y front fork L 1 5 4 01137 08355 BOLT under bracket 4 5 09164H35001 WASHER protector 1 6 09265H35000 BEARING stem steering lower 1 7 08133 60067 BEARING stem steering upper 1 8 51160HP7600 SPACER COMP steering stem 1 9 51631HP7600 NUT steering stem 2 10 09166H30001 WASHER steering stem lock 1 ...

Page 80: ...FW D FIG 35 1 4 5 6 2 10 11 11 12 12 9 7 8 3 27 26 28 13 13 13 13 13 13 13 13 15 16 14 14 16 15 14 14 14 14 14 14 19 19 19 21 25 23 24 24 24 24 24 24 20 22 18 18 18 17 17 ...

Page 81: ... 04125 SCREW trunk box inner 2 13 03241 04125 SCREW trunk box cov trunk box cov inner 8 14 03241 05165 SCREW leg shield cover l shield FT 8 15 02142 05305 SCREW l shield cover lwr l shield FT 2 16 02142 05165 SCREW l shield cover lwr l shield FT 2 17 09106H05150 SCREW s meter rr cov leg shield cover 2 18 03241 05125 SCREW reservoir tank box 3 19 03211 03085 SCREW reservoir tank cov reservoir tank ...

Page 82: ...FW D FIG 36 1 4 5 6 2 9 10 10 7 8 7 3 11 12 13 ...

Page 83: ... 5 3 59221HP7600 DISC front brake R 1 5 4 59211HP7600 DISC front brake L 1 5 5 54711HP7600 AXLE front 1 5 6 54731HP7600 SPACER front hub 1 7 08134 63027 BEARING front wheel R L 2 8 54600HP7600 BOX ASS Y speedometer gear 1 10 9 09159H14008 NUT front axle 1 10 59421 03A01 BOLT front brake disc 10 11 54741HP7600 SPACER front axle R 1 12 09283H25002 OIL SEAL front wheel R 1 13 55220 29C20 VALVE ASS Y ...

Page 84: ...FW D FIG 37 1 4 5 6 2 7 3 ...

Page 85: ...1 PCS 1 56110HP7600 HANDLEBAR COMP 1 5 2 A 56501HP7600 MIRROR SET R L 1 10 2 56500HP7600 MIRROR ASS Y rear view R 1 5 3 56600HP7600 MIRROR ASS Y rear view L 1 5 4 09103H10230 BOLT handlebar set 1 5 56213HP7600 SPACER handlebar set 1 6 08319 31108 NUT handle bar set 1 7 58300HP8800 CABLE ASS Y throttle 1 8 ...

Page 86: ...FW D FIG 38 1 4 11 6 6 9 9 7 5 5 11 2 3 8 10 12 10 12 ...

Page 87: ...0 4 56312HP7600 COVER handle front R 1 10 5 03241 05166 SCREW handle cov rr handle cov FT 2 6 03241 05126 SCREW handle bar handle cov rear 2 7 02142 06165 SCREW handle cov rr center 1 8 09169 06034 WASHER handle cover rr center 1 9 03241 04166 SCREW handle cover ft ft r l cover 2 10 09148 04024 NUT handle cover ft ft r l cover 2 11 02142 05125 SCREW handle cov rr handle cov FT 2 12 09148H05029 NUT...

Page 88: ...FIG 39 FW D 3 4 1 5 5 6 6 2 7 ...

Page 89: ...O 7EU01 7EN01 7SO01 7GO01 PCS 1 57110HG5803 GRIP COMP throttle 1 8 2 37200HP7601 SWITCH ASSY handle R 1 8 3 57211HG5800 GRIP L 1 8 4 37400HP7601 SWITCH ASSY handle L 1 8 5 56271HP7600 BALANCER handlebar 2 5 6 07110 06408 BOLT handlebar balancer 2 7 37281HN3201 BOSS handle switch R 1 5 ...

Page 90: ...FW D FIG 40 0 3 2 1 3 front LH ...

Page 91: ...C Q TY 100 Motorcycles NO 7EU01 7EN01 7SO01 7GO01 PCS 0 59300HP7600 CALIPER ASS Y front L 1 7 1 A 59301HP7600 PAD SET 1 2 1 30 1 59311HP7600 PAD COMP front brake outter L 1 NOT SALE 2 59312HP7600 PAD COMP front brake inner L 1 NOT SALE 3 07120 08308 BOLT caliper 2 ...

Page 92: ...FW D FIG 40 1 0 3 3 2 1 RH front ...

Page 93: ...C Q TY 100 Motorcycles NO 7EU01 7EN01 7SO01 7GO01 PCS 0 59400HP7600 CALIPER ASS Y front R 1 7 1 A 59401HP7600 PAD SET 1 2 1 30 1 59411HP7600 PAD COMP front brake outter R 1 NOT SALE 2 59312HP7600 PAD COMP front brake inner R 1 NOT SALE 3 07120 08308 BOLT caliper 2 2 ...

Page 94: ...G 41 1 6 5 2 5 3 6 4 MASTER CYLINDER ASS Y front 59600HP7600 MASTER CYLINDER SET front 59609HP7601 SWITCH ASSY stop 37740HP7600 BOLT 02112 74108 LEVER brake 57421HP7600 LEVER ASSY 57300HP7600 BOLT 57431HP7600 ...

Page 95: ...0 Motorcycles NO 7EU01 7EN01 7SO01 7GO01 PCS 1 59600HP7600 CYLINDER ASSY front master 1 5 2 59460HP7600 HOSE COMP front brake R 1 3 59270HP7600 CLAMP COMP ft brake hose R 1 4 01517 06125 SCREW brake hose clamp 1 5 09360 10039 BOLT brake fluid 2 6 09161 10005 WASHER brake fluid 4 ...

Page 96: ... 11 11 11 11 11 11 11 11 11 11 9 9 5 3 6 13 7 14 8 12 1 MASTER CYLINDER ASS Y rear 69600HP7600 MASTER CYLINDER SET rear 69609HP7601 SWITCH ASSY stop 37460HP7600 NUT 58319 21068 LEVER brake 57621HP7600 LEVER ASSY 57500HP7600 BOLT 57431HP7600 ...

Page 97: ... 56530HP7600 VALVE ASS Y pressure control 1 5 59460HP7600 HOSE COMP front brake R 1 6 69480HP7600 HOSE COMP rear brake 1 7 61511HP7600 CLAMP rear brake hose 1 8 02142 06165 SCREW rear brake hose clamp 1 9 07120 08208 BOLT pressure control valve 2 10 09360 10039 BOLT brake fluid 6 11 09161 10005 WASHER brake fluid 12 12 01517 06125 BOLT pvc reservoir tank 1 13 59260HP7600 CLAMP COMP ft brake hose l...

Page 98: ...FW D FIG 42 1 6 4 4 5 5 5 4 6 7 7 2 3 8 10 10 9 9 11 11 8 ...

Page 99: ...ft LH 1 3 63260HP7600 BRKT COMP rr fender ft RH 1 4 09106H06150 SCREW rr fender ft 3 5 09169H06078 WASHER rr fender ft 3 6 01517 06165 BOLT rr fender ft 2 7 62100HP7601 ABSORBER ASS Y rear shock 2 5 8 61181 02C00 BOLT rear shock absorber lower 2 9 09160 10001 WASHER rr shock absorber upper 2 10 08322 21128 WASHER rr shock absorber inner upper 2 11 08319 31108 NUT rear shock absorber uppeR 2 ...

Page 100: ...FW D FIG 43 1 6 5 2 9 10 11 7 8 4 13 3 14 12 15 15 ...

Page 101: ...600 DISC rear brake 1 5 59421 03A01 BOLT rear disc 5 6 62311HP7600HPA ARM ASS Y rear suspension 1 7 64731HP7600 SPACER rear axle R 1 8 09285H35001 DUST SEAL rr sus arm bearing outter 1 9 08130 62047 BEARING rear sus arm 1 10 08331 41479 CIRCLIP rear sus arm 1 11 64753HP7600 SPACER rr suspension arm 1 12 09284 21001 DUST SEAL rr sus arm bearing inner 1 13 09159H16002 NUT rear axle 1 14 09319 10032 ...

Page 102: ...FIG 44 F W D 0 3 2 1 3 ...

Page 103: ...Q TY 100 Motorcycles NO 7EU01 7EN01 7SO01 7GO01 PCS 0 69300HP7600 CALIPER ASS Y rear brake 1 7 1 A 59401HP7600 PAD SET 1 2 30 1 59411HP7600 PAD COMP rear brake outter 1 NOT SALE 2 59312HP7600 PAD COMP rear brake inner 1 NOT SALE 3 07110 08358 BOLT rear caliper 2 ...

Page 104: ...8319HP7650PL 7EU01 68319HP7660PL 7G01 68319HP7680PL 7SO1 68319HP7690PL 7F01 68130HP7600 125cc 1 0 20 68322HP7650PL 7EU01 68322HP7660PL 7GO1 68322HP7680PL 7S01 68322HP7690PL 7F01 PART NUMBER FOR MS 3 125 LABEL 68140HP7600 ...