Hyster A214, Service & Repair Manual

Page 1: ...Hyster A214 H360H H400H H400H EC5 H450H H450H EC6 Forklift...

Page 2: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 3: ...00XM 12EC H400 450H EC5 6 A214 RS45 30CH RS46 33CH RS46 36CH RS45 27IH RS46 30IH RS46 33IH A222 H20 00 32 00F H28 00F 16CH H440 H550 H620 H700F FS E008 H36 00 48 00E H800 1050E D117 H36 00 48 00E 16C...

Page 4: ...condition Always use HYSTER APPROVED parts when making repairs Replacement parts must meet or exceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and...

Page 5: ...5 Linings 5 Disc 5 Caliper Parts 6 Assemble 6 Install 8 Bleed Brakes 8 Adjust 9 Test 9 Specifications 10 Troubleshooting 10 This section is for the following models H14 00 20 00XM H360 450H A214 H16 0...

Page 6: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Page 7: ...haft When hydraulic pressure is released the springs in side the brake expand to force the piston and lin ings against the disc To release the brake hydraulic pressure must be applied to release the s...

Page 8: ...Put blocks under the wheels not being serviced to keep the vehicle from moving 3 Remove the cotter pin from the stud nut Tighten the nut against the spring cap and continue tightening to manually ret...

Page 9: ...brake support the vehicle with safety stands Do not work under a vehicle supported only by jacks Jacks can slip or fall over and cause serious personal injury 1 Remove the inlet fitting and the O rin...

Page 10: ...EA 13 SPRING CAP 1 EA 14 WASHER 1 EA 15 STUD 1 EA 16 NUT 1 EA 17 COTTER PIN 1 EA 18 BLEEDER SCREW Figure 3 Parking Brake Caliper Components 5 Use a spanner wrench or an Allen wrench as re quired to re...

Page 11: ...tly Carefully follow manufacturer s instructions CAUTION Use only solvent cleaners to clean ground or polished metal parts Hot solution tanks or wa ter and alkaline solutions will damage these parts I...

Page 12: ...in the piston Replace studs if damaged 8 Inspect the lining fasteners for wear or damage Replace worn or damaged fasteners ASSEMBLE WARNING Use only specified components when assem bling the caliper...

Page 13: ...in 3 Align the lining pins with the holes and engage the snaps on the linings with the snaps on the piston and the housing c Linings fastened with screws 1 Apply Loctite 271 or equivalent to the threa...

Page 14: ...ulic fluid can damage rubber parts of the caliper and can cause damage loss of braking and serious per sonal injury Always start at the point that is the farthest from the master cylinder and work bac...

Page 15: ...threads Removing the cap can cause serious personal injury by the sudden release of hydraulic pressure 4 Use a spanner wrench to turn the spring cap to the disc clearance required A quarter of a turn...

Page 16: ...less than 101 47 mm 3 995 in or small end is worn to less than 63 37 mm 2 495 in Table 4 Lining to Disc Clearance Maximum 2 54 mm 0 100 in Minimum 0 5 mm 0 020 in Troubleshooting PROBLEM POSSIBLE CAU...

Page 17: ...adjusted Adjust the brake Linings or disc is excessively worn Replace linings when the thick ness of the lining is less than 3 mm 0 118 in from the piston or hous ing Replace the disc when wear excee...

Page 18: ...eded The caliper is seized on the slide pins Clean replace or repair slide pins or caliper Replace linings The piston is cocked in the bore Replace piston if large end diameter is less than 101 47 mm...

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Page 20: ...TECHNICAL PUBLICATIONS 1800 SRM 1037 2 03 Printed in U S A...