Hyster A257, Service Manual

Page 1: ...Hyster A257 B80ZHD Forklift...

Page 2: ...USER INTERFACE SERVICE TECHNICIAN FUNCTIONS ON BOARD DASH DISPLAY B60ZAC B230 B80ZAC B233 B60ZHD A262 B80ZHD A257 PART NO 1654669 2200 SRM 1324...

Page 3: ...cifications of the original equipment manufacturer Make sure all nuts bolts snap rings and other fastening devices are removed before using force to remove parts Always fasten a DO NOT OPERATE tag to...

Page 4: ...upervisor Password 15 Operator Modes 15 Set Performance 16 Extended Shift 17 Walk Speed 18 High Speed FWD 18 High Speed REV 18 Minimum Acceleration 19 Maximum Acceleration 19 Plugging 19 ADS Neutral 2...

Page 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 6: ...Handle S N B230N03908J B233N02759J A257N01501J A262N01501J 26 B60 80ZAC and B60 80ZHD Metal Handle 27 Steer Handle Power Steering Assist Only 28 Change Service Technician Password 28 Exit to Run Mode...

Page 7: ...ay menu system 1 Simultaneously depress and HOLD the RH LIFT switch and the HORN switch located on the control handle See Figure 5 2 Turn the key switch to the ON position 3 Release the lift and horn...

Page 8: ...word screen enter your five digit Technician password See Figure 4 To enter your password at the Enter Password screen enter the appropriate digit in the highlighted area of the display Use the 1 swit...

Page 9: ...he previous menu when depressed RH LOWER Switch Scroll right within a menu This switch will move you to the next menu when depressed or return you to the technician menu when finished making a paramet...

Page 10: ...Menu Navigation 2200 SRM 1324 Figure 5 Menu Navigation Flowchart 4...

Page 11: ...h Dash Console Used to enter exit the menu NOTE As an alternative to using the control module 1 and 2 buttons the lift and lower buttons on the steer handle itself can be used to move up and down with...

Page 12: ...tional illustrations throughout this manual show only early versions of the dash display Later production dash displays use a highlight bar white letters on a black background to indicate the active m...

Page 13: ...ode Use the LH LOWER 1 and LH LIFT 2 switches to scroll up or down within the menu Select an op tion by pressing the RH LOWER 4 switch See Figure 8 Table 2 Technician Menu Enter Password Press Key Vie...

Page 14: ...rsions menu you can view the software version number for the Controller Control Handle the optional Power Steering and Dash Dis play Press the RH LIFT 3 switch to return to the previous menu See Figur...

Page 15: ...ighlighted press the RH LOWER 4 switch to move to the selected sub menu Use the RH LIFT 3 switch to return to the previous menu Table 3 Diagnostics Menu Diagnostics Press Key Fault Log Scroll Controll...

Page 16: ...Used 11 Not Used 12 Not Used Figure 13 Controller Inputs Screen Control Handle Inputs If an input is active the square next to the input number will be illuminated Press the RH Lift 3 switch to retur...

Page 17: ...to cycle the key switch From the Technician Menu enter Diagnostics and scroll down to and select Run Diagnostics The horn will sound twice when entering the Run Diagnostics menu A series of submenus a...

Page 18: ...Traction Temps Press Key Cycle Key To Exit Press and Hold Key and Key to Scroll Power Steering Press Key Cycle Key To Exit Traction Motor The Traction Motor menu provides the following in formation T...

Page 19: ...outputs Truck Throttle Lift Pump Speed and Vertical Angle These speed outputs will be shown as a percentage of the full speed of the device See Figure 18 To exit the Control Handle menu press both th...

Page 20: ...oad When the service reminder is ON the dash display will display a one time message to the operator when the service interval has been reached The lift truck will continue to operate normally until t...

Page 21: ...DES The Operator Modes function gives a service techni cian or a supervisor the means to either allow or deny the lift truck operator s access to change the op erating mode on the lift truck The lift...

Page 22: ...in Rev 0001 to 0010 0003 PS Max Assist 0001 to 0010 0005 Set Defaults Yes No No Enter the Performance menu and use the LH LOWER 1 and LH LIFT 2 switches to scroll between the menu choices When the pro...