Hyster B218, Periodic Maintenance Procedure

Page 1: ...PERIODIC MAINTENANCE W40Z B218 W45Z C215 W50Z D215 PART NO 1499808 8000 SRM 1009...

Page 2: ...condition Always use HYSTER APPROVED parts when making repairs Replacement parts must meet or exceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and...

Page 3: ...ttery Charger 5 Battery Charger W40Z Only 5 How to Change the Battery 5 Maintenance Schedule 6 Checks and Inspection Procedures 6 Hydraulic System 7 Lifting Mechanism 8 Controls 8 Electrical and Batte...

Page 4: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Page 5: ...RUCK This lift truck is not normally towed If the traction system will not operate make repairs at the location if possible If the lift truck must be towed refer to the Maintenance Manual How to Tow t...

Page 6: ...truck that lift truck must have weight added to the forks The total weight of the lift truck and load must be equal to or greater than the weight of the disabled lift truck Install a load of approx i...

Page 7: ...sling or other lift truck has a capacity of at least 2 3 the total weight of the lift truck as shown on the capacity plate 3 Raise the forks only enough to suspend the wheels Install blocks under the...

Page 8: ...attery to stay dis charged for long periods Table 1 Specific Gravity Corrections Specific Gravity Reading Electrolyte Temperature Cor rection Points Cor rect Value 1 210 31 C 88 F 0 003 1 213 1 210 27...

Page 9: ...ted straps Batteries are heavy Use care to avoid injury The replacement battery must fit the battery compartment correctly Use spacers to prevent the battery from moving in the battery com partment Ma...

Page 10: ...repairs Report the need for repairs to your supervisor immediately If repair is necessary put a DO NOT OPERATE tag on the control handle Re move the key from the key switch CAUTION Disposal of lubric...

Page 11: ...amage the pump NOTE There is no filter on this hydraulic system There is a screen on the pump inlet The screen and the magnet in the bottom of the reservoir must be cleaned each time the reservoir is...

Page 12: ...tes in correctly report the faulty operation immedi ately DO NOT operate the lift truck until the problem is corrected Put a DO NOT OPERATE tag on the control handle Remove the key and disconnect the...

Page 13: ...mph Electrical and Battery WARNING DO NOT put tools on the battery The acid in the electrolyte can cause injury If the electrolyte is spilled use water to flush the area Make the acid neutral with a s...

Page 14: ...t require periodic maintenance Inspect every 350 hours or 2 months CASTERS CAUTION In normal operation the casters should be in contact with the floor As the drive tire wears the casters will move clo...

Page 15: ...n correct all problems in accordance with appropriate Hyster maintenance instructions A Every 8 Hours B Every 350 Hours C Every 2000 Hours X Indicates Visual Inspection Repair or Replace as Required O...

Page 16: ...ntrol Functioning Smoothly X Gauges Horn and Fuses Functioning X Steering Operation Functioning Smoothly X NOTES 1 Tires Condition affects stability safety and load capacity that can be handled safely...

Page 17: ...0 SRM 1010 for all lubrication specifications 4 The presence of hydraulic fluid on cylinder rods and fittings does not necessarily indicate a leak 5 Drain and refill drive unit gear oil after initial...

Page 18: ...resence of hydraulic fluid on cylinder rods and fittings does not necessarily indicate a leak 5 Recycle all waste oils DRIVE UNIT CHECKS A Every 8 Hours B Every 350 Hours C Every 2000 Hours X Indicate...

Page 19: ...ended to lubricate the lift linkage every 50 hours Load wheel bearings should be inspected every 350 hours 3 See Capacities and Specifications 8000 SRM 1010 for all lubrication specifications 4 The pr...

Page 20: ...waste oils Lubrication Instructions THE OCCUPATIONAL SAFETY AND HEALTH ACT OSHA REQUIRES THAT THE USER EX AMINE THE TRUCK BEFORE EACH SHIFT TO BE SURE IT IS IN SAFE WORKING ORDER EVERY 8 HOURS OR DAI...

Page 21: ...ydraulic system from dirt and contaminants when servicing the hydraulic system Never operate the pump without the proper amount of oil in the hydraulic system The operation of the hydraulic pump with...

Page 22: ...Lubrication Instructions 8000 SRM 1009 Figure 8 Lubrication Locations 18...

Page 23: ...ions Legend for Figure 8 Item Location No of Fittings 1 Compression Rod 2 per rod 2 Load Link 2 per load link 3 Gear Oil 4 Load Wheel 1 per load wheel 5 Hydraulic Oil 6 Lower Link 4 per lower link 7 S...

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Page 26: ...TECHNICAL PUBLICATIONS 8000 SRM 1009 2 07 9 05 12 03 1 02 Printed in U S A...