Hyundai HX330 SL, Service Manual

Page 1: ...HX330 SL CRAWLER EXCAVATOR SERVICE MANUAL...

Page 2: ...LOCATION 171 2 ELECTRICAL CIRCUIT 173 3 ELECTRICAL COMPONENT SPECIFICATION 192 4 CONNECTORS 201 MECHATRONICS SYSTEM 225 1 OUTLINE 226 2 MODE SELECTION SYSTEM 228 3 AUTOMATIC DECELERATION SYSTEM 231 4...

Page 3: ...374 1 OPERATIONAL PERFORMANCE TEST 375 2 MAJOR COMPONENT 395 3 TRACK AND WORK EQUIPMENT 404 DISASSEMBLY AND ASSEMBLY 410 1 PRECAUTIONS 411 2 TIGHTENING TORQUE 414 3 PUMP DEVICE 417 4 MAIN CONTROL VAL...

Page 4: ...SECTION 3 HYDRAULIC SYSTEM This section explains the hydraulic circuit single and combined operation SECTION 4 ELECTRICAL SYSTEM This section explains the electrical circuit monitoring system and each...

Page 5: ...t any work Filing method See the page number on the bottom of the page File the pages in correct order Following examples shows how to read the page number Example 1 2 3 Item number 2 Structure and Fu...

Page 6: ...eft to convert it to 55 mm Carry out the same procedure as above to convert 55 mm to 2 165 inches The original value 550 mm was divided by 10 so multiply 2 165 inches by 10 Move the decimal point one...

Page 7: ...3 543 3 583 3 622 3 661 3 701 3 740 3 780 3 819 3 858 3 898 Kilogram to Pound 1kg 2 2046lb 0 1 2 3 4 5 6 7 8 9 0 2 20 4 41 6 61 8 82 11 02 13 23 15 43 17 64 19 84 10 22 05 24 25 26 46 28 66 30 86 33...

Page 8: ...23 247 23 511 90 23 775 24 040 24 304 24 568 24 832 25 096 25 631 25 625 25 889 26 153 Liter to U K Gallon 1 0 21997 U K Gal 0 1 2 3 4 5 6 7 8 9 0 0 220 0 440 0 660 0 880 1 100 1 320 1 540 1 760 1 980...

Page 9: ...90 651 0 658 2 665 4 672 7 679 9 687 1 694 4 701 6 708 8 716 1 100 723 3 730 5 737 8 745 0 752 2 759 5 766 7 773 9 781 2 788 4 110 795 6 802 9 810 1 817 3 824 6 831 8 839 0 846 3 853 5 860 7 120 868 0...

Page 10: ...337 1351 1365 1380 1394 1408 100 1422 1437 1451 1465 1479 1493 1508 1522 1536 1550 110 1565 1579 1593 1607 1621 1636 1650 1664 1678 1693 120 1707 1721 1735 1749 1764 1778 1792 1806 1821 1835 130 1849...

Page 11: ...2 90 194 0 26 1 15 5 0 6 7 20 68 0 12 8 55 131 0 32 2 90 194 0 25 6 14 6 8 6 1 21 69 8 13 3 56 132 8 32 8 91 195 8 25 0 13 8 6 5 6 22 71 6 13 9 57 134 6 33 3 92 197 6 24 4 12 10 4 5 0 23 73 4 14 4 58...

Page 12: ...SECTION 1 GENERAL Group 1 Safety Hints 1 1 Group 2 Specifications 1 10...

Page 13: ...excavator attach a Do Not Operate tag on the right side control lever USE HANDHOLDS AND STEPS Falling is one of the major causes of personal injury When you get on and off the machine always maintain...

Page 14: ...oggles or safety glasses PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing Wear a suitable hearing protective device such as earmuffs or earplugs to protec...

Page 15: ...tor starts to move Use a signal person when moving swinging or operating the machine in congested areas Coordinate hand signals before starting the excavator OPERATE ONLY FORM OPERATOR S SEAT Avoid po...

Page 16: ...Y Explosive release of fluids from pressurized cooling system can cause serious burns Shut off engine Only remove filler cap when cool enough to touch with bare hands HANDLE FLUIDS SAFELY AVOID FIRES...

Page 17: ...ventilated area Dispose of paint and solvent properly Remove paint before welding or heating If you sand or grind paint avoid breathing the dust Wear an approved respirator If you use solvent or paint...

Page 18: ...ury To prevent accidents use care when working around rotating parts AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relievin...

Page 19: ...als Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area Install fire resisting guards to protect hoses or other materials PREVENT BATTERY EXPLOSIONS Keep sparks li...

Page 20: ...lime to help neutralize the acid 3 Flush your eyes with water for 10 15 minutes Get medical attention immediate ly If acid is swallowed 1 Drink large amounts of water or milk 2 Then drink milk of mag...

Page 21: ...m them DO NOT pour oil into the ground down a drain or into a stream pond or lake Observe relevant environmental protection regulations when disposing of oil fuel coolant brake fluid filters batteries...

Page 22: ...rge air cooler Radiator Turning joint Oil cooler Main control valve Swing motor Bucket Tooth Bucket cylinder Side cutter Connecting link Connecting rod Idler Track roller Carrier roller Track Sprocket...

Page 23: ...of cab E 3145 10 4 Ground clearance of counterweight F 1200 3 11 Overall height of engine hood G 2672 8 9 Overall height of handrail G 3350 11 0 Minimum ground clearance H 500 1 8 Rear end distance I...

Page 24: ...10 4 Ground clearance of counterweight F 1200 3 11 Overall height of engine hood G 2672 8 9 Overall height of handrail G 3350 11 0 Minimum ground clearance H 500 1 8 Rear end distance I 3510 11 6 Rear...

Page 25: ...F 4630 mm 15 2 4440 mm 14 7 4360 mm 14 4 4290 mm 14 1 4450 mm 14 7 Bucket digging force SAE 186 3 203 3 kN 187 3 204 4 kN 188 3 205 5 kN 189 3 206 4 kN 186 3 203 3 kN 19000 20730 kgf 19100 20840 kgf 1...

Page 26: ...mbly 11500 25350 Track frame weld assembly 3970 8750 Swing bearing 470 1040 Travel motor assembly 440 970 Turning joint 54 119 Tension cylinder 225 496 Idler 250 551 Sprocket 83 183 Carrier roller 35...

Page 27: ...tandard configurations Model Boom Boom Arm Counterweight Shoe Dozer Outrigger Type Length Length Weight kg Width Front Rear Front Rear HX330S L Mono 6150 2200 6000 600 B A Unit mm Load point height Lo...

Page 28: ...0350 13760 25 3 4 5m kg 11070 8980 9570 6410 8120 5420 8 32 14 8ft lb 24410 19800 21100 14130 17900 11950 27 3 3 0m kg 12590 8510 9370 6190 7570 5030 8 62 9 8ft lb 27760 18760 20660 13650 16690 11090...

Page 29: ...10630 9020 9230 6410 7860 5240 8 49 14 8ft lb 30270 30270 23440 19890 20350 14130 17330 11550 27 9 3 0m kg 12200 8520 9360 6180 7330 4860 8 79 9 8ft lb 26900 18780 20640 13620 16160 10710 28 8 1 5m k...

Page 30: ...0270 30 1 3 0m kg 15550 13250 11360 8680 9400 6240 7090 4700 5650 4350 9 44 9 8ft lb 34280 29210 25040 19140 20720 13760 15630 10360 12460 9590 31 0 1 5m kg 17440 12390 12870 8220 9160 5990 6960 4580...

Page 31: ...m kg 16570 12650 11870 8300 9180 5990 6930 4540 4460 3670 10 28 4 9ft lb 36530 27890 26170 18300 20240 13210 15280 10010 9830 8090 33 7 0 0m kg 6350 6350 18440 12020 12580 7910 8920 5750 6780 4400 488...

Page 32: ...35yd3 1910 mm 75 2030 mm 80 1650 kg 3640 lb X Applicable for materials with density of 2100 kg m3 3500 lb yd3 or less Applicable for materials with density of 1800 kg m3 3000 lb yd3 or less Applicable...

Page 33: ...4m3 1 88yd3 1 25m3 1 63yd3 1470 mm 58 1410 kg 3110 lb 1 44m3 1 88yd3 1 25m3 1 63yd3 1470 mm 58 1485 kg 3270 lb X 1 60m3 2 09yd3 1 39m3 1 82yd3 1585 mm 62 1650 kg 3640 lb X 1 73m3 2 26yd3 1 5m3 1 96yd3...

Page 34: ...and assembled track type tractor shoes with triple grousers TYPES OF SHOES 1 2 NUMBER OF ROLLERS AND SHOES ON EACH SIDE 3 Model Shapes Triple grouser HX330S L Shoe width mm in 600 24 700 28 800 32 Ope...

Page 35: ...fication Category 600 mm triple grouser Standard A 700 mm triple grouser Option B 800 mm triple grouser Option C Category Applications Applications A Rocky ground river beds normal soil Travel at low...

Page 36: ...cu in Compression ratio 18 1 Rated net horse power SAE J1349 245 Hp 183 kW at 2200 rpm Rated gross horse power SAE J1995 250 Hp 186 kW at 2200 rpm Maximum torque 124 kgf m 899 lbf ft at 1300 rpm Engin...

Page 37: ...ure 400 kgf cm2 5690 psi Item Specification Type Axial piston motor Capacity 156 9 cc rev Relief pressure 300 kgf cm2 4270 psi Braking system Automatic spring applied hydraulic released Braking torque...

Page 38: ...Boom cylinder Bore dia Rod dia Stroke 150 105 1480 mm Cushion Extend only Arm cylinder Bore dia Rod dia Stroke 160 110 1685 mm Cushion Extend and retract Bucket cylinder Bore dia Rod dia Stroke 140 1...

Page 39: ...been tested according to the specifications of HYUNDAI and therefore will meet the highest safety and quality requirements We recommend that you use only HYUNDAI genuine lubricating oils and grease o...

Page 40: ...SECTION 2 STRUCTURE AND FUNCTION Group 1 Pump Device 2 1 Group 2 Main Control Valve 2 22 Group 3 Swing Device 2 58 Group 4 Travel Device 2 69 Group 5 RCV Lever 2 83 Group 6 RCV Pedal 2 90...

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