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Confidential C

 

                                                                            I-PEX Inc.                                                            QKE-DFFDE09-04 REV.8 

Document No.

ASM-09005 

 
 
 

 
 
 
 
 

 

 
 
 
 
 

CABLINE

®

-CA PLUG 

Part No. 20633 

 

Assembly Manual

 

 

 

 

 

 

 

S18410 

June 29, 2018 

M.Nakamura 

 

Y.Shimada 

S16129 

March 4, 2016 

Y.Sasa 

T.Kurachi 

J.Tateishi 

S15089 

February 26, 2015 

K.Baba 

 

E.Kawabe 

Rev. 

ECN 

Date 

Prepared by 

Checked by 

Approved by 

Summary of Contents for CABLINE-CA PLUG

Page 1: ...Document No ASM 09005 CABLINE CA PLUG Part No 20633 Assembly Manual 8 S18410 June 29 2018 M Nakamura Y Shimada 7 S16129 March 4 2016 Y Sasa T Kurachi J Tateishi 6 S15089 February 26 2015 K Baba E Kawa...

Page 2: ...ation Pulse heater Heater chip 10P 12P 20P 30P 40P 50P 60P Thickness 0 5 0 0 05 0 5 0 0 05 0 5 0 0 05 0 5 0 0 05 0 5 0 0 05 0 5 0 0 05 0 5 0 0 05 Width 4 2 0 0 03 5 0 0 0 03 8 2 0 0 03 12 2 0 0 03 16...

Page 3: ...temp 300 320 rise time 0 5sec holding time 3 0sec Heater tip Pressure 5 10N This pulse heat condition was evaluated and confirmed by our pulse heat jig and instruments The most optimum condition may c...

Page 4: ...nt No ASM 09005 4 14 Confidential C 5 Work procedures 5 1 Soldering of center conductor The cables have to be fabricated as shown below in advance of soldering Pos A 10P 3 60 12P 4 40 20P 7 60 30P 11...

Page 5: ...CABLINE CAAssembly Manual Document No ASM 09005 5 14 Confidential C...

Page 6: ...CABLINE CAAssembly Manual Document No ASM 09005 6 14 Confidential C...

Page 7: ...please confirm all contacts were applied flux Photo 1 After applying flux Photo 2 Please do not apply flux too much like Photo 2 It can cause flux splash or leak to the mating area Photo 2 Extra flux...

Page 8: ...locate solder bar at center of connector HSG ASS Y Fig 1 Set of solder bar Set the cable SHELL Fig 3 0 2MAX Setting discrete cable is to protect 0 2MAX as Fig 3 There is danger that Center Conductor...

Page 9: ...WG 40 PLUG HSG ASS Y SHELL Fig 4 JIG Caution The SHELL bottom side of PLUG HSG ASS Y has convex shape at the points shown in Fig 4 so please make escape shape on the receiving jig of the pulse heater...

Page 10: ...soldering 5 2 SHELL A Cautions in treating SHELL A SHELL A SHELL A SHELL A is delivered in the reel with a carrier The following is the method to cut SHELL A from Carrier Cut Line Cut carrier on the...

Page 11: ...photo below to cut off by force Red arrow direction burrs and transformation can be caused 5 3 PULL BAR Assembly of PULL BAR Fig 5 PULL BAR HOUSING ASS Y PULL BAR is assembled to HOUSING ASS Y Fig 5...

Page 12: ...ELL A Fig 6 SHELL A HOUSING ASS Y SHELL A is assembled from the upper side of HOUSING ASS Y Fig 6 Assembly of SHELL A SHELL A SHELL Fig 7 Confirms whether SHELL A is assembled properly Whether SHELL l...

Page 13: ...Fig 12 9 SHELL A B and GND BAR are soldered with the soldering iron at all designated points Fig 8 9 point Refer to Fig 12 for a limit of the solder height For conditions of Soldering iron refer to sh...

Page 14: ...ldered with the soldering iron at all designated points Fig 10 point Conditions of Soldering iron refer to sheet 9 Fig 10 Soldering of SHELL A and SHELL B 5 5 Cable fixation LOCTITE 352 Fix the cable...

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