Ice And Oven BASE-LINE, Service Manual

Page 1: ...ION COOKERS BASE LINE INSTALL LINE WOK LINE BH BA 1500 BH BA 1800 BH BA 2300 BH BA 2500 BH BA 3000 BH BA 3500 BH IN 2500 SH BA 3500 SH BA 5000 SH IN 3500 SH IN 5000 SH WO 3500 SH WO 5000 SH WO 8000 SH WO IN 3500 SH WO IN 5000 SH WO IN 8000 Freecall 1800 998 125 www iceandoven com ...

Page 2: ...t with pans 8 4 4 Test with metallic plates 8 4 5 Power rating 8 4 6 Maximum rating 8 4 7 Fan 9 4 8 Test of the components 9 4 8 1 Rectifier 9 Transistor module IGBT 10 5 Maintenance Service 11 6 Fault finding 12 6 1 Generally 12 6 2 Error messages 12 6 3 Flow chart to fault finding 15 7 Exchange of spare parts 16 7 1 To open the induction unit base 16 7 2 To open the induction unit install 16 7 3...

Page 3: ...ion commissioning operation and maintenance must have the appropriate qualification The field of responsibility competence and supervision of the staff must be defined and controlled 1 3 Safety prescriptions for installation and service The operating personnel has to make sure that installation and service as well as all inspection is done by authorized and qualified personnel This personnel must ...

Page 4: ... the cooker are not allowed Contact the manufacturer if you intend to do any changes to the cooker To guarantee safety use genuine spare parts and accessories authorized by the manufacturer The use of other components will cancel any liability for the resulting consequences 1 5 Improper operating methods The operating reliability of the cookers can only be guaranteed with appropriate use of the co...

Page 5: ... 190 190 190 Modell SH BA 208 V 1 Ph 230 V 1 Ph 240 V 1 Ph Wattage kW 3 5 3 5 3 5 Current A max 16 15 14 5 Power factor Cos φ 0 95 0 95 0 95 Discharge rate mA 4 4 4 Coil mm 190 190 190 Modell SH BA 208 V 3 Ph 400 V 3 Ph 440 V 3 Ph Wattage kW 5 5 5 Current A 13 9 7 2 6 6 Power factor Cos φ 0 95 0 95 0 95 Discharge rate mA 4 4 4 Coil mm 190 190 190 Modell SH IN 208 V 1 Ph 230 V 1 Ph 240 V 1 Ph Watta...

Page 6: ...h Wattage kW 3 5 3 5 3 5 Current A max 16 15 14 5 Power factor Cos φ 0 95 0 95 0 95 Discharge rate mA 4 4 4 Coil mm 190 190 190 Modell SH WO IN 208 V 3 Ph 400 V 3 Ph 440 V 3 Ph Wattage kW 5 5 8 5 Current A 13 9 7 2 11 6 6 6 Power factor Cos φ 0 95 0 95 0 95 Discharge rate mA 4 4 4 Coil mm 190 190 190 Max tolerance of power supply Nominal voltage 6 10 Frequency 50 60 Hz Protection class IP X0 Min d...

Page 7: ...by a temperature sensor As soon as the heat sink is heated over 60ºC 140ºF a cooling fan is started A temperature of the heat sink of more than 75ºC 167ºF will reduce automatically the power in order to keep the induction cooker working under normal conditions The internal temperature of the unit is supervised as well The power will be reduced when the temperature reaches 70 C 158 F As soon as the...

Page 8: ... about the efficiency of the pan Bad pans have considerably longer heating up times for the same quantity of water In order to find out whether the pan material is appropriate for induction use a magnet This has to stick to the bottom of the pan This test says nothing about the efficiency or the material structure of the pan it can be a bad induction pan 4 2 Pan detection ATTENTION The heating are...

Page 9: ...the indicator lights 2 Put the metallic plate 2 in the middle of the heating area 1 9 12 No heating the indicator does not light 4 5 Power rating ATTENTION The heating area is warmed up by the hot pan To avoid injuries burnings do not touch the heating area Step Action Level Result 1 Put the pan on the heating area until the water boils 9 12 Heat water is boiling 2 Reduce the power by turning the ...

Page 10: ...t working in 6 8 minutes 3 Go on cooking for about 30 minutes 9 12 4 Turn off the induction cooker 0 The fan keeps working 4 8 Test of the components CAUTION The mains cable must be switched off 4 8 1 Rectifier The rectifier is fixed at the power board with four wires These rectifier connections have to be unsoldered for correct test results At first you have to measure the forward voltage between...

Page 11: ...d Gate Bipolar Transistor is fixed on the circuit board with three solder connections The IGBT Transistor has as a supplementary protection an integrated recovery diode At first we have to measure the on state voltage of this diode The forward voltage of this diode should be about 0 5V In case the recovery diode shows a short circuit or an interruption the IGBT transistor is defective and has to b...

Page 12: ... proper function of the cooker can only be guaranteed if the electronic unit is kept at normal working temperature The air inlet and outlet slots must not be blocked or covered The air filter must not be blocked by dirt or grease The airducts must be free of dirt The air must circulate freely through the heat sink The fan is properly mounted The heat sinks are properly mounted Check Induction coil...

Page 13: ...n cables Squeezed cables Defective insolations of cables Bad soldering joints You must not do any repair on the circuit boards The appropriate maintenance work should be carried out after each repair see Maintenance and Service 6 2 Error messages Number of flashing signals Error code Significance Measures to take 3 Temperature heat sink 3 a Heat sink temperature too high wait until the temperature...

Page 14: ...oled down c Check coil 17 CU sensor 1 overtemperature 3 a Temperature of the cooking field too high b Check CU sensor 1 index value 5Ohm at 25ºC 18 CU sensor 2 overtemperature 3 a Temperature of the cooking field too high b Check CU sensor 2 index value 5Ohm at 25ºC 19 CU sensor 2 warntemperature a Temperature of the cooking field too high b Turn the power down 20 Power reduction generator inside ...

Page 15: ... turn power rotary knob off 2 The induction unit continues working 3 The induction unit does not heat Order of error message for error code 1 8 The indicator lamp flashes for an interval of 0 6 sec The following short flashes need to be counted This gives information about the error corresponding to the above mentioned code system ...

Page 16: ...ect Replace power board O k O k Check electric voltage DC Defect Check IGBT transistors Replace power board Error Check fuse T1A O k Check circuit board visually Check wiring Error Correct wiring Wrong Check mains plug and socket O k Replace fuse Is there any error code Error code in IR mode Utilize error code and go ahead accor ding to list Yes No Yes It does not work Replace power board It works...

Page 17: ...ains cable must be disconnected 7 1 To open the induction unit base Turn the induction unit over upside down Remove M4x8 screws Turn induction unit back to normal position Lift cover tip to the right side stand it on its side Remove coil carrier remove the 2 stop nuts on the left Remove M4 screws Remove screws A1 and A2 Turn away coil carrier at the left 7 2 To open the induction unit install Remo...

Page 18: ...nual In case you should repair parts please describe exactly the faults and give information about the history of the unit for example new installation changements done next to the induction cooker or to other units supplied by the same network In order to save transport charges do not return defective parts such as temperature sensors rectifier transistor modules interrupters Such parts can be di...

Page 19: ...plug Poti LED For this you will not need the PC Laptop The pan detection and the performance will not have to be changed Prozedure of initialization The cooking area has to be devoid of any items Surrounding temperature 25ºC 3ºC Disconnect the induction unit from the mains supply Put short circuit plug Poti LED into the power print Connect the induction unit to the mains supply The CU sensors will...

Page 20: ...t n Decrease the mains current limit Save the limit of the mains current T Increment pan detection t Decrement pan detection Save pan detection Leave the mode of adjustment State software version 8 3 Change of the parameters 1 Connect the RS232 connection cable to the PC Laptop and straighten the IR box to the left lower corner of the ceran glass 2 Start HT2400 see chapter 9 and turn unit on 3 By ...

Page 21: ...an detector see pan detector parameters in chapter 8 2 T increase pan detector T decrease pan detector The following message appears on the monitor pan detection limit 8 Save the pan detector with the key On the console appears the message please confirm Press the key again The following message appears on the monitor save pan detection limit 9 By input the mode of adjustment will be left The foll...

Page 22: ...2 CU2 22 B 33 F 20080 1 KK 58 CU1 22 CU2 24 B 33 F 20080 1 KK 57 CU1 22 CU2 24 B 33 F 20080 1 KK 57 CU1 22 CU2 24 B 33 F 20080 Meaning 1 KK 58 CU1 22 CU2 22 B 33 F 20080 The fan will be activated at a heat sink temperature of 60ºC Active field Heat sink temperature CU sensor 1 inside temperature of the coil CU sensor 2 outside temperature of the coil Board temperature Error message Status message ...

Page 23: ...11 BH BA 3500 240VAC 1N 3 5kW 99560112 BH BA 2300 230VAC 1N 2 3kW 130 27 980000 BH IN1500 120VAC 1N 1 5kW 162 33 BH IN1800 120VAC 1N 1 8kW 187 33 99580001 BH IN 2500 208VAC 1N 2 5kW 153 33 99580002 BH IN 2500 230VAC 1N 2 5kW 140 36 99580003 BH IN 2500 240VAC 1N 2 5kW 99560004 SH BA 3500 208VAC 1N 3 5kW 192 36 99560005 SH BA 3500 230VAC 1N 3 5kW 192 35 99560006 SH BA 3500 240VAC 1N 3 5kW 185 34 995...

Page 24: ...VAC 3N 5kW 167 23 99570005 SH WO 5000 400VAC 3N 5kW 90 11 99570006 SH WO 5000 440VAC 3N 5kW 78 10 99570008 SH WO 8000 400VAC 3N 8kW 141 15 99580016 SH WO IN 3500 208VAC 1N 3 5kW 192 29 99580017 SH WO IN 3500 230VAC 1N 3 5kW 192 31 99580018 SH WO IN 3500 240VAC 1N 3 5kW 185 41 99580019 SH WO IN 5000 208VAC 3N 5kW 167 23 99580020 SH WO IN 5000 400VAC 3N 5kW 90 11 99580021 SH WO IN 5000 440VAC 3N 5kW...

Page 25: ...ready available in Windows under Start Program Accessories Hyperterminal Prior to the first use Hyperterminal should be configurated properly INDUCS service needs the following settings Connect the IR box and bring it into line to the IR sensor on the generator Start Hyperterminal and give an access name e g IR2400 ht Select the communication via COM1 or where your IR box has been connected ...

Page 26: ...80417_Service manual Base Wok and Install Line E Select the following settings 2400 Bits sec 8 Databits no parity 1 Stop bit Hardware protocol These adjustments will be saved under the access name IR2400 ht ...