icetro ID-0160-AN, Installation & Service Manual

Page 1: ...ID 0160 AN INSTALL SERVICE MANUAL...

Page 2: ...ID 0160 Specs 2...

Page 3: ...ID 0160 Specs 3...

Page 4: ...lease pay close attention to the packaging for any damage to the crating If there appears to be any exterior damage please either note the damaged on the delivery bill of lading OR refuse it Failure t...

Page 5: ...d line drops inch per foot of run to insure both machine and bin drainage is effective 6 Is water supplied to the unit Water Line size 3 8 inch must be supplied to ensure sufficient water flow is alwa...

Page 6: ...t to ON and the ICE OFF WASHswitch is set to ICE Ice will begin to enter the hopper after 3 minutes of the compressor condenser fan being energized You can begin to use the ice 10 minutes after that a...

Page 7: ...he main power switch Press the MODE button until F 5 is displayed on the FND The 1st 2nd digits displayed is the drain time 2 seconds and is adjustable in 1 second increments up to 99 seconds The 3rd...

Page 8: ...has managed to keep the cost of a replacement PCB lower than all its competitors Main Power UV LED 24v Drain Solenoid H20 Inlet Solenoid H20 Dispense Solenoid FND PCB Door Buttons Bin Switch Water Le...

Page 9: ...oid valve only opens when dispensing ice preventing airborne bacteria from growing inside of the ice hopper Our dispensers also utilize light LED UV Lights Ice Dispensing Solenoid Ice Hopper Drain Hos...

Page 10: ...ss the compressor condenser fan motor service valve for easy service diagnosis Condensers bring in air from the bottom and exhaust from the top Compressor Svc Valve Liquid Line Thermistor Drier Water...

Page 11: ...or components such as the txv gear motor water reservoir thermistors and more Water Reservoir TXV Suction Line Thermistor Dump Solenoid Valve Water Solenoid Valve Left Side L L Thermistor Main PCB Cov...

Page 12: ...gearbox torque and provide greater durability Pin cut springinsertion in bottom offlight Spline cut fits into reverse spline couplingon gear box shaft which ensures no imbalance in bottom bearing Spri...

Page 13: ...r Nugget Extruder Head Carbon bearing is pressed inside of extruder head No grease or maintenance to prevent major mechanical breakdowns Simply check extruder bearing replace if required Extruder with...

Page 14: ...l hex head bolts holding lower housing assembly to evaporator barrel for leaks Drains have been enlarged to prevent overflow scale buildup on critical parts Use caution during reassembly to ensure new...

Page 15: ...ld up on the urethane insulation the lower housing assembly and or the gear box and destroy those parts When removing bolts new o rings and or new bolts with o rings should be used If bolts are not ti...

Page 16: ...Wiring Diagram 16...

Page 17: ...Empty 0 Close 1 Open The current operation continues The water onlyfillsto the lower part 1 Open 0 Close The current operation continues No definition Physicallyimpossible 1 Open 1 Open OFF Water tan...

Page 18: ...rgized Ice Hopper Low 1 When bin switch closes for 2 consecutiveseconds the machine returns to the ice making mode and the gear motor is energized 2 After 60 seconds of the gear motorbeing energized t...

Page 19: ...nergized when the dispensinglever is engaged and the N O switch is closed 2 De energized when the dispensingleveris released and switch opens again 3 Maximum operatingtime is 20 seconds bydefault but...

Page 20: ...unter place dip switch 2 in the ON positionand press the reset button on the main PCB 5 When dip switch 2 is ON the LEDs on all mode buttons will blinkfromleft to right and none of the dispenser funct...

Page 21: ...e machine stops the LEDs of all mode buttons will blinksequentiallyuntil the issue causingthe error has been fixed and the machine is reset by turningthe ICE OFF WASH switch to the OFF position and th...

Page 22: ...switch Check refrigerantcharge Check air filter condenser Check fan motor Er15 Water Supply Error When the waterlevel sensor detectsno water for 120 seconds Check water supply Check water pressure Che...

Page 23: ...ending power to the compressor 1 Check the connections 2 Replace PCB if defective 2 Operation relay 1 Is there a poor connection 2 Is the relay blown 1 Check the connections and replace if defective 2...

Page 24: ...ce fan blade 2 Compressor 1 Is the bearing worn or the cylinder valve broken 2 Is the rubber bushing assembled correctly 1 Replace compressor 2 Readjust the bushing assembly position 3 Refrigeration L...

Page 25: ...system 4 When replacing or repairing parts in the refrigeration system make sure that the parts and copper piping are not open for more than 15 minutes 2 Evacuation and Recharge R 404A 1 Make sure to...

Page 26: ...from the PCB 3 Remove the 6 fixing screws from the ice dispensing solenoid 4 Pull the ice dispensing solenoid away from the ice hopper 5 Perform the same steps in reverse order to reassemble Caution B...

Page 27: ...compressor to its base and remove the compressor from the machine 6 Assemble the new compressor by re using the rubber grommets from the bad compressor 7 Clean copper tubing with sandpaper on the disc...

Page 28: ...e expansion valve cover and braze out the expansion valve 5 Braze in new expansion valve while flowing 3 4 PSIG nitrogen gas Warning Wrap a wet cloth around the valve body to prevent it from heating u...

Page 29: ...xing screws on the valve body to remove coil and clean diaphragm if scaled 6 Install the cleaned new dump solenoid valve in its original position and assemble it to the mounting plate 7 Install mounti...

Page 30: ...eservoir lid to unseat it from the reservoir 5 Remove 1 thumb screw to loosen the water reservoir mounting plate and slide mounting plate and reservoir assembly left to remove it 6 Separate the water...

Page 31: ...er reservoir 3 Remove the top and center support brackets on the front of the machine 4 Loosen and set aside the Main PCB FND PCB assemblies no need to remove any wires by removing 4 screws 5 Remove t...

Page 32: ...p 4 If the bearing contact is worn or the blade is scratched replace the auger 3 x M8 head bolts with o rings Auger Extruder Housing Evaporator Coupling Disassembly ID 0160 Removal and Replacement of...

Page 33: ...hoses connected to the evaporator 5 Remove the four bolts M8 holding the evaporator cylinder to the housing and remove the evaporator by lifting it up revealing the housing in full 1 Recover the refr...

Page 34: ...ceramic portion of the seal can be removed from the bottom of the evaporator 3 Remove the 4 bolts securing the housing to the gearbox 4 Lift up on the housing to remove it and reveal the coupling Mec...

Page 35: ...can be pulled out from the front just under the water trough Clean air filter with water Dry replace after cleaning Water Trough Clean These Items Daily Clean These Items Weekly Suggested Maintenance...

Page 36: ...spense Solenoid Water Supply Drain Lines Wear Cracks to the Mechanical Seal Auger Bearing Clearances Wear Cracks to the Housing Assy Spline Coupling Wear Cracks to O Rings Clean These Items Every 6 Mo...

Page 37: ...ce the mechanical seal Replace the housing o ring Inspect the coupling for wear cracks etc replace if necessary Lift coupling from gearbox and inspect for wear cracks etc Preventative Maintenance Tech...

Page 38: ...the ICE WATER buttons simultaneously for 3 seconds until both light up Place a cup bucket under ice chute and press dispensing lever to discharge ice until hopper is empty Press the DOWN SET buttons s...

Page 39: ...Cleaning after removal of top panel power off Remove Cover Remove Agitator Remove Ice Base Plate Clean Inside of Hopper Clean Extruder Area Rinse With Water Replace Parts Cover Clean Air Filter LOCATE...

Page 40: ...ll rotate for 5 minutes and then the water reservoir will drain for 1 minute Washing Solution Mixing Method Mix 8oz of NICKEL SAFE ICE MACHINE CLEANER with 1gal of warm water and place it in the water...

Page 41: ...Parts Breakdown ID 0160 41...

Page 42: ...Parts Breakdown ID 0160 42...

Page 43: ...Parts Breakdown ID 0160 43...

Page 44: ...Parts Breakdown ID 0160 44...

Page 45: ...Parts Breakdown ID 0160 45...

Page 46: ...Thank You 1 15 2022...