icontrols PULSE 100 Series, User Instructions

Page 1: ...597 8989 www icontrols ca sales icontrols ca PULSE TECHNICAL SUPPORT LINE 1 833 PULSEDC 1 833 785 7332 PULSE 100 SERIES Commercial Direct Drive Door Operator for Balanced Sectional and Rolling Steel Doors Installation Manual and Setup User Instructions U S Patent No 11105138 ...

Page 2: ...Closing Timer Page 17 Set Door Limits via Startup Menu Page 17 Set Door Speed Page 18 Set Closing Force Page 18 Set Opening Force Page 18 Set Open Rampdown Distance Page 19 Set Close Rampdown Distance Page 19 Set Open Slow Speed Page 19 Set Close Slow Speed Page 19 Set PWM Frequency Page 19 Set Output Relay Page 19 Calibration Page 20 Run Balance Check Page 20 Factory Reset Factory Settings Page 2...

Page 3: ...whether the connected reversing device is a monitored or non monitored device and behaves accordingly This operator also has adjustable Force Monitoring on the open and close cycle to act as a secondary safety reversing feature This operator will initiate Push Hold to CLOSE protocols should the photo eye be misaligned or is otherwise compromised Note that during Push Hold to Close protocols the do...

Page 4: ...ualified service personnel make necessary repairs to ensure door is operating smoothly without any unusual noise Install operator only on a smoothly operating and well balanced door 3 Remove all pull ropes and remove locks unless mechanically and or electrically interlocked to the power unit connected to the door before installing the operator 4 A commercial industrial door operator that has expos...

Page 5: ...ckets are installed 4 5 past door s desired open position and within allowable maximum cable height to prevent the doors from over travel See Fig 1A Bumper or Pusher Springs are acceptable as an alternate The door has a solid keyed shaft with a minimum exposed length of 4 5 on the operator side Clearance of at least 6 from end of shaft and 18 vertically below the shaft There is adequate structural...

Page 6: ...d its optimal mounting position should be pre determined prior to assembly Tighten bolts appropriately THE TORQUE ARM IS AN INTRINSIC COMPONENT OF THE OPERATOR S SAFETY AND FUNCTIONALITY AND MUST BE INSTALLED SECURELY See Fig 4 See below for recommendations on how to mount Torque Arm to Operator Mounting Bracket in relation to Shaft Off set TORQUE ARM POSITION IN RELATION TO OPERATOR ...

Page 7: ...oor to the uppermost opening position allowable by the cables clamp the door in place and secure the brackets to the track as shown Figure 1A using the top rollers as the reference points for the brackets IN THE ABSENCE OF BUMPER PUSHER SPRINGS INSTALLATION OF LIMIT BRACKETS IS MANDATORY PRIOR TO OPERATOR INSTALLATION WITHOUT PHYSICAL LIMITS THE DOOR CAN RUN OUT OF ITS TRACKS AND CAUSE SEVERE PERS...

Page 8: ...use a 3 8 ratchet placed in the bottom entry of the operator to move to rotate the hollow gearbox Slide the gearbox onto the shaft until it makes contact with the bend of the key Fasten the torque arm to structural support by means of the supplied bolt locking nut and washers The supplied bracket may be required If the torque arm does not align with structural support you may try adjusting the tor...

Page 9: ...ounted so that it scans area that spans the entire width of the door at a height of no more than 6 inches from the ground The sensor reflective photo eye should be mounted on the operator side while the reflector should be mounted on the opposite side of the door facing the sensor so that its center meets the beam Use the included mounting bracket to secure to either the door tracks or the wall Re...

Page 10: ...for connection details As well there is an on board relay for interlocking or external communication for signalling devices security systems fire systems etc NOTE It may be required to drill an added hole into the enclosure for wire access for peripherals If doing so DO NOT DRILL INTO THE PRINTED CIRCUIT BOARD CLEAN ALL SHAVINGS DEBRIS FROM INSIDE THE PANEL and USE APPROPRIATE CONNECTOR FOR CABLE ...

Page 11: ...11 WIRING DIAGRAMS ...

Page 12: ...ill open slowly to rest against the limit bracket and then the light should turn solid Yellow 1 Press the STOP button and hold firmly while then pressing and holding the OPEN and CLOSE buttons for 5 seconds Once the system is ready to set limits and while holding all 3 buttons the LED on the phot eye will turn off 2 Release the buttons The LED should now begin to flash Press and release the OPEN b...

Page 13: ...et it to any number of seconds from 1 to 99 Remember that this is the number of seconds that the door will remain open before automatically closing Press the STOP button to save the value and return to the SETUP MENU The Closing Timer will de activate in the event that the Photo Eye is in a fault condition blocked misaligned damaged and manual Push and Hold to Close protocols constant pressure wil...

Page 14: ...utton once the desired selection appears on the screen to save and return to the STARTUP menu CLOSING SPEED To access the Closing Speed Settings ensure you are in STARTUP MENU see above instructions then toggle between options using the OPEN or CLOSE buttons until Close Speed appears on the screen Then press the STOP button to select he Pulse operator is factory equipped with 3 options of close sp...

Page 15: ...pen limit If it is a new installation changing the spring tension for proper balance is a required first step Factory default is NORMAL CLOSE SLOW SPEED When the door is approaching Close Limit and decelerates to slow speed before the stop Soft Stop added force speed may be required to complete closing While this is indcative of an improperly balanced door this feature can be used to temporarily c...

Page 16: ... be prompted to open the door to Calibrate Opening Force Calibration is complete If you are calibrating using the Menu setting you will need to exit the menu before normal operation of the door can begin BALANCE CHECK Once selected from the menu the door will automatically run through one full close open cycle after an encoder reset It will then report on the screen values representing the force r...

Page 17: ...any personnel operating the door should maintain a clear line of sight with the doorway in order to reduce the risk of possible door impact with personnel or equipment and to ensure the door operates safely To enable battery backup functionality when the power is available please disconnect the power to the operator In case the batteries are fully drained or missing the base of the motor is also e...

Page 18: ...18 PULSE OPERATOR COMPONENTS ...

Page 19: ...OR OBSTRUCTED Clean re align and or clear obstruction in front of the sensors reflector Yellow LED on Photo Eye should be on if okay CLOSING FORCE IS TOO SENSITIVE Adjust the Closing Force setting in the STARTUP MENU 1 is most sensitive and 20 is least sensitive THIRD PARTY REVERSING DEVICES MALFUNCTIONING Disconnect third party reversing devices and test again Reconnect reversing devices one at a...

Page 20: ...has an NC contact on the STOP button Wired unit from factory is compliant THIRD PARTY PUSH BUTTON STATION WIRED INCORRECTLY Check and correct wiring as necessary DOOR DOES NOT CLOSE ON REMOTE OR CLOSE TIMER PUSHER SPRINGS MAY BE PREVENTING DOOR TO OPEN FULLY TO THE OPEN LIMIT SCREEN READS DOOR IS STOPPED Reset Open Limit so that it does not engage pusher springs CLOSE TIMER NOT SET OR NOT SET APPR...

Page 21: ...n door weight size door type age and door hardware REPLACEMENT PART DESCRIPTION Pulse 138 Pulse 150 Motor PulseM P375 1800 PulseM P500 1800 Motor Brush Set 2 PulseM BRUSH PulseM BRUSH Gearbox GB 50 1 0 GB 50 1 0 Drive Controls Enclosure Pulse ENC ALBK2 Pulse ENC ALBK2 Replacement Printed Circuit Board PCBA Pulse100 PCBA Pulse100 Torque Arm TQARM 50 TQARM 50 Torque Arm Bracket TQBKT 50 TQBKT 50 Lim...

Page 22: ...ols can also provide field assistance additional fees may apply and or advice with installation troubleshooting product enhancement or improvement of our product Under the terms of this limited warranty for any door components that are found to be defective upon inspection by authorized iControls personnel iControls will replace the defective door components Labour charges for installation or repa...