ideal commercial Evomax 40, Manual

Page 1: ...n that we require Do not use reconditioned or copy parts that have not been clearly authorised by Ideal For the very latest copy of literature for speci cation and maintenance practices visit our webs...

Page 2: ...CHANGERS SUPPLIED AS PART OF THE EVOMAX OPTIONS RANGE CONTENTS 1 Introduction 3 2 General Description of Cascade Systems 3 3 Multiple Boiler System Components 5 4 Wall Mounted Installation Procedure 8...

Page 3: ...DESIGN OPTIONS The Evomax boilers are suitable for use in a multiple boiler configuration The Evomax multiple boiler system is available in both side by side and back to back options giving the opport...

Page 4: ...made up to the gas tap provided connecting it to the inlet of the appliance 2 3 4 and 6 boiler units will be supplied with a 2 gas header and all the necessary components and pipe work to connect it...

Page 5: ...mber of boilers the unused connections must also be capped off using blanking caps provided Each header kit provides water flow and return headers sized either DN80 DN100 or DN150 dependent on total m...

Page 6: ...oilers on optional frame kits available If mounting in line product on frames optional frame kit UIN 206970 must be specified in the correct quantity one frame kit for each boiler installed in cascade...

Page 7: ...he frames must stand on a flat and level floor of suitable load bearing capacity If using a frame kit UIN 206970 the header must be bolted to the frame before the hoses are connected to the boiler MOU...

Page 8: ...board wall mounting template s found in the boiler packaging to create the 50mm side clearance required 2 Mark the height on to the wall from the floor to the top of the boiler 1919mm 3 Tape the templ...

Page 9: ...NTED SIDE BY SIDE OPTION CONT D PLAN VIEW SIDE VIEW 7 Careful consideration MUST be given to the installation tolerances If these are not adhered to hoses may become kinked or connections may not fit...

Page 10: ...required position and bolt them together at the top and bottom with the bolts nuts and washers provided IMPORTANT MOUNTING FRAME MUST BE SECURED TO THE FLOOR WITH BOLTS 2 If additional stability is r...

Page 11: ...r and blanking flanges in the chosen positions Note Mixing header can be located either LHS or RHS of the headers 1 Mixing Header Blanking Flange 2 Ensure the boiler bottom fixing bracket is screwed t...

Page 12: ...boiler RH boiler return connection refer to Frame 3 6 4 Connect the tee and male flex assembly refer to Frame 3 6 3 4 5 Fit the two flexible header connections to the boiler pump connection and the is...

Page 13: ...the boiler gas connection ensuring the sealing washer is fitted 3 Fit the flexi gas pipe to the header then connect to the isolation valve 6 4 PRESSURE RELIEF VALVE CONNECTION 1 Ensure each boiler pr...

Page 14: ...E BY SIDE LOW LOSS HEADERS OR PLATE HEAT EXCHANGERS 300 650 2 BSP Female Gas Connection 1950 to top of Frame 444 414 30 to 80kW 850 212 574 100kW 560 200 530 1918 to top boiler BOILERS 30 80kW 80 125...

Page 15: ...ON DRAWING WITH 2 120 150 BOILERS SIDE BY SIDE LOW LOSS HEADERS OR PLATE HEAT EXCHANGERS 7 2 3 INSTALLATION DRAWING WITH 3 30 100 BOILERS SIDE BY SIDE LOW LOSS HEADERS OR PLATE HEAT EXCHANGERS 300 650...

Page 16: ...200 380 574 100kW 414 30 to 80kW 560 456 212 1950 to top of Frame 1918 to top boiler Note 3 Optional low loss header UIN219553 one req d per cascade 300 650 530 850 574 120kW 560 456 664 150kW 212 200...

Page 17: ...Frame 1918 to top boiler Note 3 Optional low loss header UIN219553 one req d per cascade 7 2 7 INSTALLATION DRAWING WITH 5 30 100 BOILERS SIDE BY SIDE LOW LOSS HEADERS OR PLATE HEAT EXCHANGERS 300 650...

Page 18: ...5 120 BOILERS SIDE BY SIDE LOW LOSS HEADERS OR PLATE HEAT EXCHANGERS 7 2 9 INSTALLATION DRAWING WITH 6 30 100 BOILERS SIDE BY SIDE LOW LOSS HEADERS OR PLATE HEAT EXCHANGERS 300 650 3300 25 25 3680 BE...

Page 19: ...Gas Connection 850 530 200 380 560 456 212 1950 to top of Frame 1918 to top boiler Note 3 Optional low loss header UIN219554 one req d per cascade 360 30 80kW 520 100 120kW 610 150kW 414 30 80kW 574...

Page 20: ...as Connection 530 380 850 1950 1148 100kW 828 30 to 80kW 200 1120 Note 2 Optional low loss header UIN219552 one req d per cascade 445 212 300 650 DN80 FLANGE CONN ALL DIMENSIONS ARE IN mm SYSTEM FLOW...

Page 21: ...0 560 CRS 120kW 575 CRS 150kW 264 CRS Note 2 Optional low loss header UIN219553 one req d per cascade 300 650 212 456 DN100 FLANGE CONN SYSTEM FLOW DN100 FLANGE CONN particular system BOILERS SYSTEM R...

Page 22: ...BSP Female Gas Connection 200 530 1950 380 850 1120 1148 100kW 828 30 to 80kW Note 2 Optional low loss header UIN219553 one req d per cascade ALL DIMENSIONS ARE IN mm 100 150 Concentric Flue Connecto...

Page 23: ...560 CRS 550 CRS 50 2 BSP Female Gas Connection 200 850 530 1120 380 1950 1148 120kW 1650 25 25 2030 Note 2 Optional low loss header UIN219553 one req d per cascade 300 650 212 456 DN100 OR DN150 FLANG...

Page 24: ...D S2 GND S3 C OT2 C NO I0 I1 PWM GND 10V 10V GND OT1 OT1 NO PE C NO PE Mains Voltage 230V 50Hz Volts Free Contacts PELV L N PE SL1 L SL2 L NO L N C Boiler Pump Speed Control via PWM output Note Refer...

Page 25: ...on pump types shown below Adjust red control potentiometer fully clockwise to position 8 as shown This is the constant pressure modulation function EVOMAX EVOMAX 2 IMPORTANT PWM Control to be wired d...

Page 26: ...26 Frame Header Kits NOTES...

Page 27: ...27 Frame Header Kits NOTES...

Page 28: ...e ring 01482 498432 Ideal is a trademark of Ideal Boilers Registered Office Ideal Boilers Ltd PO Box 103 National Avenue Kingston Upon Hull HU5 4JN Tel 01482 492251 Fax 01482 448858 Registration No Lo...