Ideal Heating EVOMAX 2 100kW, Product & Flue Manual

Page 1: ...1 idealheating com EVOMAX 2 CONDENSING BOILER PRODUCT FLUE GUIDE H E A T I N G idealheating com welcome to our ideology Commercial Industrial Heating Product of the Year 2020 ...

Page 2: ... its Hull manufacturing plant and offices since 1906 Ideal is one of the few true British manufacturers left in the heating industry Your phone or tablet can let you appreciate our Condensing Boiler range in a new dimension The Ideal Heating Eye app uses the latest Augmented Reality technology to project accurately scaled 3D renders into your surroundings The app is available for both Apple and An...

Page 3: ... 5 year warranty subject to Terms and Conditions 5 years parts and labour warranty available subject to being commissioned by Ideal Heating Terms and conditions available at idealheating com 5 DOWNLOAD THE APP Commercial Industrial Heating Product of the Year 2020 ...

Page 4: ...r warranty subject to Terms and Conditions 5 years parts and labour warranty available subject to being commissioned by Ideal Heating Terms and conditions available at idealheating com 1 3 4 5 7 6 8 9 10 2 BOILER ASSEMBLY KEY 1 Auto Air Vent 2 Burner Fixings 3 Fan 4 Gas Valve 5 Venturi 6 Flow Thermistor 7 Ignitor Unit 8 Electrode Detection 9 Ignition Electrode 10 Water Pressure Sensor INTERNAL VIE...

Page 5: ... Fuse Rating A 4 0 Power Consumption W 81 138 82 149 187 243 240 IP Rating IPX4D Nominal Flue Size concentric mm 80 125 100 150 Condensate Drain mm 25 Water Content l 3 0 5 0 7 0 9 2 Dry Weight Kg 47 5 57 5 73 81 Weighted Power Level dBA 55 2 57 7 59 59 9 62 62 59 BOILER EVOMAX 2 Remote indication run alarm Hours run BMS 0 10v operation Pump overrun Large backlit LCD controls including 5 line plai...

Page 6: ...mperature differentials SOURCING The condensing boiler must be manufactured or finally assembled in the United Kingdom CASCADE The boiler must be configurable up to 6 boilers max 900kW in cascade using a prefabricated frame and header kit WARRANTY The boiler must be available with a 5 year warranty The Suggested Engineering Specification is wording designed for specifiers to copy and paste into th...

Page 7: ...oilers A Low Height Inline cascade can be for up to 4 boilers 1 Standard Height Frame required for each boiler in the cascade 1 pump required for each boiler in the cascade The wide range of options available are detailed on the pages overleaf Alternatively use our online Evomax 2 Cascade Configurator tool to compile a complete list of accessories for your cascade idealcommercialboilers com evomax...

Page 8: ...9394 DN65 209395 DN80 219552 DN100 219553 DN150 219554 Magnetic Low Loss Mixing Header MLLH DN50 222191 DN65 222192 DN80 222193 DN100 222194 Plate Heat Exchanger Up to 60kW total output DN50 222219 Up to 60kW total output DN65 222993 Up to 60kW total output DN80 222220 Up to 150kW total output DN50 222221 Up to 150kW total output DN65 222994 Up to 150kW total output DN80 222222 Up to 300kW total o...

Page 9: ...60 1950 to top of Frame 1918 to top boiler 300 650 1100 25 1480 25 530 850 574 120kW 560 456 664 150kW 212 200 380 2 BSP Female Gas Connection 1950 to top of Frame 1918 to top boiler 300 650 1650 25 25 2030 UIN DN FLANGE SIZE SUITABLE FOR 219549 DN100 4 x Evomax 2 boilers 30 150kW with PHEX or M LLH separation 2 BSP Female Gas Connection 380 850 574 120kW 530 200 664 150kW 560 456 212 1950 to top ...

Page 10: ...50 6 x Evomax 2 boilers 120 150kW with LLH separation UIN DN FLANGE SIZE SUITABLE FOR 221127 DN50 1 x Evomax 2 boilers 30 150kW with PHEX or M LLH separation UIN DN FLANGE SIZE SUITABLE FOR 221128 DN65 2 x Evomax 2 boilers 30 150kW with PHEX or M LLH separation 2 BSP Female Gas Connection 850 530 200 380 560 456 212 1950 to top of Frame 1918 to top boiler 414 30 80kW 574 100 120kW 664 150kW 300 65...

Page 11: ... EXCHANGER UP TO 60KW TOTAL OUTPUT PLATE HEAT EXCHANGER Covering outputs of 60 150 300 450 600 750 and 900kW Brazed Plate Heat Exchangers ensure optimum heat transfer efficiency and low resistance within a compact footprint To be used with Ideal Heating Frame and Header kits Compact design No gaskets Low maintenance and self cleaning All units are pressure tested To be used with Ideal Heating Fram...

Page 12: ...5 300 470 466 UIN DN FLANGE SIZE 222223 DN50 222225 DN80 222995 DN100 UIN DN FLANGE SIZE 222226 DN80 222996 DN100 330 709 376 632 519 UP TO 600KW TOTAL OUTPUT PLATE HEAT EXCHANGER UP TO 750KW TOTAL OUTPUT PLATE HEAT EXCHANGER UP TO 900KW TOTAL OUTPUT PLATE HEAT EXCHANGER UIN DN FLANGE SIZE 222997 DN100 330 765 377 731 519 UIN DN FLANGE SIZE 222998 DN100 330 893 526 759 624 UIN DN FLANGE SIZE 22299...

Page 13: ...d number of kits required LOW LOSS HEADER STANDARD HEIGHT INSULATION STARTER KIT STANDARD HEIGHT INSULATION CONTINUATION KIT STANDARD HEIGHT INSULATION CONTINUATION KIT DN100 STANDARD HEIGHT IN LINE HEADER UIN DN FLANGE SIZE 209394 DN50 209395 DN65 219552 DN80 219553 DN100 219554 DN150 MAGNETIC LOW LOSS HEADER UIN DN FLANGE SIZE 222191 DN50 222192 DN65 222193 DN80 222194 DN100 SEPARATION CHOSEN UI...

Page 14: ...der Kit 1 1 1 UIN DESCRIPTION 1 BOILER CASCADE 2 BOILER CASCADE 3 BOILER CASCADE 4 BOILER CASCADE 223032 Low Height Insulation Starter Kit DN50 1 223035 Low Height Insulation Starter Kit DN65 1 223038 Low Height Insulation Starter Kit DN80 DN100 1 1 223036 Low Height Insulation Continuation Kit DN65 1 223039 Low Height Insulation Continuation Kit DN80 DN100 2 2 223040 Low Height Insulation Joined ...

Page 15: ...this schematic is an illustration of a hydraulic arrangement for discussion and reference use only The schematic may not accurately describe the actual arrangement required in order for the system to operate correctly and additional components may be required Under no circumstances should this be used as basis for procurement production or installation ...

Page 16: ...30 EVOMAX 2 FLUE OPTIONS 31 idealcommercialboilers com ...

Page 17: ... elbow Terminal Locking collars x2 Wall plates x2 CONTENTS Terminal Locking Collar Finishing plates x2 Bracket To comply with CE certification Evomax boilers must be fitted with Ideal concentric flues when using concentric flue type OPEN FLUE OPTIONS B TYPE EVOMAX 2 60 80 VERTICAL CONCENTRIC FLUES OF LONGER LENGTH Model 60 60P 80 80P Max flue length m 28 18 Flue Size 100 150 Wall flue kit No 22091...

Page 18: ...3261 Extension Kit 100 150 213262 Pitched Weather Collar 80 125 152609 Pitched Weather Collar 100 150 152610 Flat Weather Collar 80 125 152611 Flat Weather Collar 100 150 152612 90 Elbow 80 125 single 213259 90 Elbow 100 150 single 213263 90 Elbow 80 125 Extended 222004 90 Elbow 100 150 Extended 222005 45 Elbow 80 125 single 213260 45 Elbow 100 150 single 213258 Wall Bracket 125mm 202242 Wall Brac...

Page 19: ...aximum pressure drop allowed in the flue for that boiler The maximum pressure drop allowed in the flue is given below PERMISSIBLE FLUE LENGTH The maximum permissible flue lengths for each model are shown in Table 1 below these lengths are inclusive of the terminal resistance The value shown is the maximum available length for extension The equivalent length of elbows is shown in Table 2 TABLE 1 TA...

Page 20: ...or installations up to 600kW Type B23 flue Designed specifically to work efficiently with Evomax 2 boilers with commissioning simply completed by selecting Multiline flue from the installer set up menu The perfect addition for Evomax 2 installations using either the standard height or low frame and header kits PRODUCTS STARTER KIT EXTENSION KIT 1 End Cap R 2 Siphon Condensate trap R 3 Collector Pi...

Page 21: ...Meter extension tube D 90 degree elbow E Flue terminal end F External wall plate G Internal wall plate H Wall bracket Note The 100 150mm Plume Kit system can also be used on Evomax 80 80P 60 60P model variants if internal concentric wall horizontal flue adaptor is used Part No 158660 See main Evomax Literature for details OPERATION UIN DESCRIPTION 220925 Multiline Starter Kit 80 125 220926 Multili...

Page 22: ...n stream of heat exchanger Fan upstream of heat exchanger B open flue B1 appliance with a draught diverter B11 B12 B14 B13 B2 appliance without draught diverter B21 B22 B23 TYPE B22 TYPE B23 TYPE B11 TYPE B12 TYPE B13 TYPE B14 EVOMAX PLUME KIT 80 125 EVOMAX PLUME KIT 100 150 UIN DESCRIPTION 220922 Plume kit 80 125 213274 Plume kit 1m extension 80 125 213272 Plume kit 90 deg elbow 80 125 213273 Plu...

Page 23: ...ncreased The Act was an important milestone in the development of a legal framework to protect the environment Although smog is no longer an issue more recent editions of the Clean Air Act have maintained control of emissions and heights of flues Appliance fan also downstream of draught diverter Where 2 or more gas fired boilers are connected to a common natural draught flue the boilers must be in...

Page 24: ...rement The approved documents offer guidance on how to comply and are not legally binding unless the manufacturer of the appliance stipulates them in the installation manual It is prudent however to follow them because they would likely be used in a court of law as the minimum expected by a competent person to install a safe system Building Regs are a mandatory requirement as set out in Government...

Page 25: ...ers instructions NOTES 1 It is most important that the correct concentration of the water treatment products is maintained in accordance with the manufacturers instructions 2 If the boiler is installed in an existing system any unsuitable additives MUST be removed by thorough cleansing BS 7593 2006 details the steps necessary to clean a domestic heating system 3 In hard water areas treatment to pr...

Page 26: ...310 410 610 155 205 305 Low level 310 410 610 155 205 305 620 820 1220 310 410 610 CONCENTRIC WALL TERMINAL POSITIONS MINIMUM SPACING A Below an opening 1 300mm B Above an opening 1 300mm C Horizontally to an opening 1 300mm D Below gutters soil pipes or drain pipes 75mm E Below eves 200mm F Below balcony or car port roof 200mm G From a vertical drain pipe or soil pipe 150mm H From an internal or ...

Page 27: ...ly 230V AC 50 60 Hz 0 8amps Alarm contact NC 4 Amps resistive Overheat protection 130 C Tank Capacity 2 0 Litres Maximum vertical head 4 5m Maximum horizontal length 30m IDEAL COMMERCIAL BOILERS CONDENSATE PUMP COMPATIBILITY BOILER COMPATIBLE EVOMAX 2 30 150kW IMAX XTRA 80 280kW IMAX XTRA EL 320 1240kW EVOMOD 250 1000kW EVOJET 150 1450kW TERMINATION TO DRAIN GULLEY SEE INSTALLATION MANUAL FOR FULL...

Page 28: ...dicated national service team delivering help and advice to you and your customers throughout the year BOILER TRAINING Our comprehensive one day courses can be mixed and matched for individual installation and servicing companies Each course uses a simple step bystep approach with hands on training to ensure all aspects of commissioning servicing and fault finding can be dealt with quickly and eff...

Page 29: ...ory rights of the consumer are not affected PLEASE NOTE The information in this brochure was correct at the time of going to print Ideal Heating reserve the right to make any modifications to product specifications or any other details without prior notification For further clarification please enquire in writing to the head office address address above welcome to our ideology Sales 0844 543 6060 ...