Ideal Heating EVOMAX 2, Product & Flue Manual

Page 1: ...EVOMAX 2 CONDENSING BOILER Terms and conditions text in 6pt white montserrat light Commercial Industrial Heating Product of the Year 2020 PRODUCT FLUE GUIDE ...

Page 2: ...e Ideal Heating Eye app uses the latest Augmented Reality technology to project accurately scaled 3D renders into your surroundings The app is available for both Apple and Android devices just search Ideal Heating Eye Over the coming pages the icon below shows which boilers are featured in the app BRING BOILERS TO LIFE DOWNLOAD THE APP 2 Introduction 4 11 Evomax 2 30 150kW 12 31 Evomax 2 Cascade 3...

Page 3: ... 5 year warranty subject to Terms and Conditions 5 years parts and labour warranty available subject to being commissioned by Ideal Heating Terms and conditions available at idealheating com 5 DOWNLOAD THE APP Commercial Industrial Heating Product of the Year 2020 ...

Page 4: ... 5 year warranty subject to Terms and Conditions 5 years parts and labour warranty available subject to being commissioned by Ideal Heating Terms and conditions available at idealheating com Wall Hung BIM NOx Class 6 Flueing options Cascade control 5 A A A A B C D A Applies to Evomax 2 30 40 and 60kW models only 1 3 4 5 7 6 8 9 10 2 BOILER ASSEMBLY KEY 1 Auto Air Vent 2 Burner Fixings 3 Fan 4 Gas ...

Page 5: ... 7 Gas Rate Max rate m hr 1 26 1 69 2 53 3 41 4 35 5 23 Flue Gas Flow Rate Max Rate m hr 44 09 61 68 88 66 121 57 153 60 183 81 COЇ 0 5 Max Rate 10 9 11 2 11 4 11 4 10 8 11 2 Min Rate 10 3 9 7 10 2 10 8 10 1 10 1 NOx with OЇ 0 gross BS EN 15502 1 Weighted mg kWh 52 3 64 4 67 7 63 2 65 3 41 6 Efficiency Seasonal 97 2 96 7 96 9 97 7 96 7 96 6 SEDBUK 2009 90 6 90 3 90 5 n a n a n a Operating Temperatu...

Page 6: ...ature differentials SOURCING The condensing boiler must be manufactured or finally assembled in the United Kingdom CASCADE The boiler must be configurable up to 6 boilers max 900kW in cascade using a prefabricated frame and header kit WARRANTY The boiler must be available with a 5 year warranty The Suggested Engineering Specification is wording designed for specifiers to copy and paste into their spec...

Page 7: ... for up to 6 boilers A Low Height Inline cascade can be for up to 4 boilers 1 Standard Height Frame required for each boiler in the cascade 1 pump required for each boiler in the cascade The wide range of options available are detailed on the pages overleaf Alternatively use our online Evomax 2 Cascade Configurator tool to compile a complete list of accessories for your cascade idealcommercialboile...

Page 8: ... DN50 209394 DN65 209395 DN80 219552 DN100 219553 DN150 219554 Magnetic Low Loss Mixing Header MLLH DN50 222191 DN65 222192 DN80 222193 DN100 222194 Plate Heat Exchanger Up to 60kW nominal output DN50 222219 Up to 60kW nominal output DN65 222993 Up to 60kW nominal output DN80 222220 Up to 150kW nominal output DN50 222221 Up to 150kW nominal output DN65 222994 Up to 150kW nominal output DN80 222222...

Page 9: ...1480 25 530 850 560 456 212 200 380 2 63 HPDOH DV RQQHFWLRQ 1950 to top of Frame 1918 to top boiler 300 650 1650 25 25 2030 414 30 N N N 414 30 N N N STANDARD HEIGHT INLINE CASCADES 4 X EVOMAX 2 5 X EVOMAX 2 UIN DN FLANGE SIZE SUITABLE FOR 219549 DN100 4 x Evomax 2 boilers 30 150kW with PHEX or M LLH separation 2 63 HPDOH DV RQQHFWLRQ 380 850 530 200 560 456 212 1950 to top of Frame 1918 to top bo...

Page 10: ...ers 120 150kW with LLH separation 2 63 HPDOH DV RQQHFWLRQ 560 456 212 1950 to top of Frame 1918 to top boiler 414 30 N N N LOW HEIGHT INLINE CASCADES 1 X EVOMAX 2 2 X EVOMAX 2 UIN DN FLANGE SIZE SUITABLE FOR 221127 DN50 1 x Evomax 2 boilers 30 150kW with PHEX or M LLH separation UIN DN FLANGE SIZE SUITABLE FOR 221128 DN65 2 x Evomax 2 boilers 30 150kW with PHEX or M LLH separation 685 30 80kW 360 ...

Page 11: ...ER UP TO 60KW NOMINAL OUTPUT PLATE HEAT EXCHANGER Covering outputs of 60 150 300 450 600 750 and 900kW Brazed Plate Heat Exchangers ensure optimum heat transfer efficiency and low resistance within a compact footprint To be used with Ideal Heating Frame and Header kits Compact design No gaskets Low maintenance and self cleaning All units are pressure tested To be used with Ideal Heating Frame and H...

Page 12: ...1 DN50 222994 DN65 222222 DN80 UIN DN FLANGE SIZE 222223 DN50 222225 DN80 222995 DN100 222221 DN50 222223 DN65 222225 DN80 222995 DN100 222994 DN65 222222 DN80 UIN DN FLANGE SIZE 222226 DN80 222996 DN100 UP TO 450KW NOMINAL OUTPUT PLATE HEAT EXCHANGER UP TO 600KW NOMINAL OUTPUT PLATE HEAT EXCHANGER UIN DN FLANGE SIZE 222227 DN100 222226 DN80 222996 DN100 222227 DN100 ...

Page 13: ...lcome to our ideology 25 idealheating com UP TO 750KW NOMINAL OUTPUT PLATE HEAT EXCHANGER UP TO 900KW NOMINAL OUTPUT PLATE HEAT EXCHANGER UIN DN FLANGE SIZE 222229 DN100 UIN DN FLANGE SIZE 222228 DN100 222228 DN100 222229 DN100 ...

Page 14: ...LH Pump Kit PHEX 222660 Grundfos UPMXXL PHEX Pump Kit PUMPS To ensure your Evomax 2 Cascade works correctly it is vital to fit the correct pumps One pump is required per boiler in the Cascade INSULATION Header kits and Low Loss Headers can be insulated using our robust expanded polypropylene modular insulation range Insulation is also available for 222659 Grundfos UPML M LLH Pump Kit The number of ...

Page 15: ...LER CASCADE 2 BOILER CASCADE 3 BOILER CASCADE 4 BOILER CASCADE 223032 Standard Height Insulation Starter Kit DN50 1 223035 Standard Height Insulation Starter Kit DN65 1 223038 Standard Height Insulation Starter Kit DN80 DN100 1 1 223036 Standard Height Insulation Continuation Kit DN65 1 223039 Standard Height Insulation Continuation Kit DN80 DN100 2 2 223040 Standard Height Insulation Joined Heade...

Page 16: ...this schematic is an illustration of a hydraulic arrangement for discussion and reference use only The schematic may not accurately describe the actual arrangement required in order for the system to operate correctly and additional components may be required Under no circumstances should this be used as basis for procurement production or installation ...

Page 17: ...33 idealheating com 32 welcome to our ideology EVOMAX 2 FLUE OPTIONS ...

Page 18: ...90 elbow Terminal Locking collars x2 Wall plates x2 CONTENTS Terminal Locking Collar Finishing plates x2 Bracket To comply with CE certification Evomax boilers must be fitted with Ideal concentric flues when using concentric flue type OPEN FLUE OPTIONS B TYPE EVOMAX 2 60 80 VERTICAL CONCENTRIC FLUES OF LONGER LENGTH Model 60 60P 80 80P Max flue length m 28 18 Flue Size 100 150 Wall flue kit No 220916 CO...

Page 19: ...xtended 222004 90 Elbow 100 150 Extended 222005 45 Elbow 80 125 single 213260 45 Elbow 100 150 single 213258 Wall Bracket 125mm 202242 Wall Bracket 150mm 202243 Expander 80 125 100 150 222133 FLUE KITS OPEN FLUE UIN Open Flue Kit 80 221216 Open Flue Kit 100 221218 Vertical Flue Terminal 80 158769 Vertical Flue Terminal 100 158770 Extension Pipes 80 pair 158771 Extension Pipes 100 pair 158772 90 El...

Page 20: ...0P 17 5 28 25 80 80P 10 18 15 3 100 10 20 120 9 49 150 6 32 EQUIVALENT LENGTH OF ELBOWS METRES CONCENTRIC OPEN FLUE Size 80 125 100 150 80 100 45 0 85 1 25 0 45 0 60 90 1 6 1 9 1 0 1 0 EXAMPLES OF FLUE LENGTH CALCULATION MODEL FLUE TYPE MAX PERMISSIBLE EQUIVALENT LENGTH TABLE 1 ELBOWS MAX PERMISSIBLE STRAIGHT LENGTH TYPE EQUIVALENT LENGTH TABLE 2 NO TOTAL EQUIVALENT LENGTH 60 80 125 17 5 90 1 6 2 ...

Page 21: ...ded to prevent movement of the tube connections due to expansion and contraction These must be fitted to the ductwork to ensure safe operation of the system Simple system ordering with a starter kit and extension kits Starter kit includes appliance connection non return flue damper condensate tee and trap and all clips to secure the flue Extension pack includes appliance connection non return flue dam...

Page 22: ...P COMPATIBLE WITH EVOMAX 2 100 100P 120 120P 150 213274 Plume kit 1m extension 80 125 A 5 213272 Plume kit 90 deg elbow 80 125 B 5 213273 Plume kit 45 deg elbows pair 80 125 C 5 213277 Plume kit 1m extension 100 150 A 5 213275 Plume kit 90 deg elbow 100 150 B 5 213276 Plume kit 45 deg elbows pair 100 150 C 5 EVOMAX 2 PLUME KIT PACKAGED OPTIONS EVOMAX 2 PLUME KIT The Evomax 2 Plume Kit is one of th...

Page 23: ...ernal concentric lengths Y FLUE TYPES Before ventilation can be sized we need to identify the type of flue system Type B Open flue takes air from the plant room adequate ventilation must be available Type C Room sealed takes air from outside We also need to know the classification of the room type Boiler house a dedicated building for the installation of boilers and ancillary plant Boiler room a dedi...

Page 24: ...any different regulations relating to flues and ventilation This document will not cover all of them but assist in obtaining information and guidance and provide useful and practical information This guide looks at common standards used to determine the requirements for flue and ventilation installation requirements and should not be used as a sole reference for flue regulations Please also remember ...

Page 25: ...ll installations are subject to the clean air act requirements Installations below 333kW net heat input can terminate horizontally at low level subject to a risk assessment and complying with all other clearance distances as defined in IGEM UP10 Appliance inputs greater than 333kW net need prior approval from the Local Authority with position of flue termination agreed by them No terminal fitted to n...

Page 26: ...ion openings are located at floor level Ventilation to an internal space is not generally recommended unless a Risk Assessment has been completed The air supplied for boiler room ventilation shall be such that the maximum temperature within the boiler house is 25 C at floor level or 100mm above floor level 32 C at mid level 1 5 m above floor level 40 C at ceiling level or 100mm below ceiling level MEC...

Page 27: ...should not be nearer than 150mm fanned draught to an opening into the building fabric formed for the purpose of accommodating a built in element such as a window frame If the terminal is fitted less than 500 mm below plastic gutters painted eaves or any other painted surface then an aluminium shield at least 1m long should be fitted to protect the surface For positioning of open flue terminals refere...

Page 28: ...0 60 Hz 0 8amps Alarm contact NC 4 Amps resistive Overheat protection 130 C Tank Capacity 2 0 Litres Maximum vertical head 4 5m Maximum horizontal length 30m IDEAL COMMERCIAL BOILERS CONDENSATE PUMP COMPATIBILITY BOILER COMPATIBLE EVOMAX 2 30 150kW IMAX XTRA 2 80 280kW IMAX XTRA EL 320 1240kW EVOMOD 250 1000kW EVOJET 150 1450kW TERMINATION TO DRAIN GULLEY SEE INSTALLATION MANUAL FOR FULL INSTRUCTI...

Page 29: ...onal service team delivering help and advice to you and your customers throughout the year BOILER TRAINING Our comprehensive one day courses can be mixed and matched for individual installation and servicing companies Each course uses a simple step bystep approach with hands on training to ensure all aspects of commissioning servicing and fault finding can be dealt with quickly and efficiently Book ...

Page 30: ...59 idealheating com 58 welcome to our ideology NOTES NOTES ...

Page 31: ...ce Statutory rights of the consumer are not affected PLEASE NOTE The information in this brochure was correct at the time of going to print Ideal Heating reserve the right to make any modifications to product specifications or any other details without prior notification For further clarification please enquire in writing to the head office address address above Sales 0844 543 6060 Technical Help 01482...