Idex TREBOR 110R, Operation & Maintenance Manual

Page 1: ...top of product PATENTS U S 09642426 U S 06106246 U S 05971402 U S 05370507 1 29 2014 M110R B Phone 800 669 1303 or 801 561 0303 Fax 801 255 2312 e mail treborservice idexcorp com MODEL 110R PUMP Oper...

Page 2: ...NANCE 9 4 1 PREVENTIVE MAINTENANCE SCHEDULE 9 4 1 a Preventive Maintenance Record 11 4 2 RECOMMENDED SPARE PARTS 12 4 3 TOOLS 12 4 4 PARTS ILLUSTRATION 13 4 5 PARTS LIST 14 4 6 CLEAN UP 14 4 7 DISASSE...

Page 3: ...in 4 4 Parts Illustration from both sides of all 8 tie bolts 2 Apply 32 in lbs of torque to each slave side bolt while holding the master side bolt stationary A star pattern is advised a The master s...

Page 4: ...damage the pump NOTE 1 It is recommended that a filter be placed on the discharge side of the pump 2 Although extensive efforts are made to deliver pumps to our customers completely dry new pumps may...

Page 5: ...slow constant rate with the fluid discharge port closed and the pump air supply at 45 psig This setting also allows the pump to operate with approximately 4 ft 1 meter of H2O positive fluid supply pre...

Page 6: ...plumbing Available Options Flare style tube adapter 3 8 and 1 2 Figure 2 1 NOTE 3 8 tube is not recommended for inlet of pump 2 2 FLUID FITTINGS SURGE SUPPRESSOR HOOK UP Surge Suppressor Assembled He...

Page 7: ...ids under pressure the pump and its fittings should be placed in an enclosure 3 1 HIGH TEMPERATURE OPERATION Pump operation at temperatures above 60 C requires periodic tightening of the tie bolt nuts...

Page 8: ...PAGE 8 MODEL 110R PUMP OPERATION MAINTENANCE MANUAL Figure 3 1 Pressure Capacity Chart NOTE Test information is based on specific conditions and limited sampling Use for general reference only...

Page 9: ...mps are to be shipped freight prepaid with a valid Purchase Order for the cost of rebuild service Please contact Trebor International prior to returning your pump to obtain an RMA Number and Pump Retu...

Page 10: ...e Operating Conditions below Required if operating temperature exceeds 60 C or thermal cycling occurs Extreme Operating Conditions Install 30 Days 3 Months 6 Months 9 Months 12 Months 15 Months 18 Mon...

Page 11: ..._ ________________________________________ Date ________ Tech _____ Notes ________________________________________ ________________________________________ Date ________ Tech _____ Notes _____________...

Page 12: ...2 Shaft Seal 98002318 4 O Ring PTFE 98002331 2 O Ring 98002332 2 O Ring C0135 1 Check Muffler J0097 4 Check Ball J0100 2 Check Cap Seal 4 3 TOOLS The following tool kit is recommended as standard ser...

Page 13: ...MODEL 110R PUMP OPERATION MAINTENANCE MANUAL PAGE 13 4 4 PARTS ILLUSTRATION...

Page 14: ...Acetal SS 27 11001210 1 Shuttle Assembly 1 2 SS410 Buna 28 C0135 1 Check Muffler Assembly 2 PP NPRN 29 98001109 12 Tie Bolt Cap 2 PU 30 98002338 6 Nut Flanged SS18 8 31 1110D0010 01 1 Master Head PP 4...

Page 15: ...bore caps using pin tool and remove seals Remove sleeves with sleeve removal tool check balls and O rings Unthread one push plate from the shaft Remove remaining push plate and shaft from body Unthrea...

Page 16: ...Shuttle Assembly Master Head NOTE Ensure that the shuttle spool moves freely inside the shuttle sleeve prior to installation Never lubricate spool or sleeve Check the shuttle assembly making sure it...

Page 17: ...red to the Discharge Sleeves have a thicker top region which acts as a robust contact point for the O rings Repeat insertion process with the discharge sleeve check ball and O ring Repeat process for...

Page 18: ...e body assembly onto the tie bolts transfer tubes seals and slave head Install the remaining diaphragm set onto the tie bolts and body again noting formed main seal groove and transfer port seals O ri...

Page 19: ...cycling is achieved Increase pressure to 60 psi Check for fluid leaks listen for air leaks check for irregularity Prepare the pump for drying 4 9 b Dry Pump Connect vacuum hose to discharge line Conne...

Page 20: ...ream valve closed filter plugged or other obstruction dead head Remove obstruction Refer to Section 0 for further information on Dead Head condition Shuttle valve spool may be centered Turn off air su...

Page 21: ...tion Reduce distance height of suction head Increase diameter of suction supply line reduces restriction Fluid supply line pressure Adjust check muffler assembly see Section 0 Pilot valve not seating...

Page 22: ...warranty related freight costs shall be borne by the customer Excessive wear to pump components caused by pumping abrasive solutions or chemicals as well as damage caused by ingesting foreign objects...

Page 23: ...0303 Toll Free Number 800 669 1303 Fax Number 801 255 2312 Email treborinfo idexcorp com treborsales idexcorp com Address Trebor International 8100 South 1300 West West Jordan Utah 84088 U S A 7 2 TEC...