Idex Warren Rupp SANDPIPER Beast SPB20, Service & Operating Manual

Page 1: ...on 800 N Main St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2017 Warren Rupp Inc All rights reserved Certified Quality ISO 9001 Certified ISO 14001 Ce...

Page 2: ...ON WARNING Nonmetallic pumps and plastic components are not UV stabilized Ultraviolet radiation can damage these parts and negatively affect material properties Do not expose to UV light for extended...

Page 3: ...Troubleshooting Guide SECTION 3 EXPLODED VIEW 11 Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 17 Air Distribution Valve Assembly Air Valve with Stroke In...

Page 4: ...LINE B The Beast Flap PUMP SIZE 20 2 CHECK VALVE TYPE F Flap Valve WET END MATERIALS A Aluminum I Cast Iron P Polypropylene S Stainless Steel NON WETTED MATERIAL A Aluminum I Cast Iron P Polypropylene...

Page 5: ...ts outstanding abrasion and impact resistance along with environmental stress cracking resistance 180 F 82 C 35 F 37 C Urethane Shows good resistance to abrasives Has poor resistance to most solvents...

Page 6: ...ct source is at a higher level than the pump flooded suction condition pipe the exhaust higher than the product source to prevent siphoning spills In the event of a diaphragm failure a complete rebuil...

Page 7: ...ion condition pipe the exhaust higher than the product source to prevent siphoning spills In the event of a diaphragm failure a complete rebuild of the center section is recommended 22 36 568 4X 57 15...

Page 8: ...by the check valves ball or flap orientation The pump primes as a result of the suction stroke The suction stroke lowers the chamber pressure P3 increasing the chamber volume This results in a pressur...

Page 9: ...exceed recommended limits Air Valve Lubrication The air distribution system is designed to operate WITHOUT lubrication This is the standard mode of operation If lubrication is desired install an air l...

Page 10: ...exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check...

Page 11: ...13 12 51 OPTIONAL 90 ROTATION T4 T2 T1 T1 T2 T3 T3 7 39 36 30 53 51 53 13 52 12 ANSI DIN Flange Manifold Option 54 Item 14 use 242 Loctite or equivalent anaerobic adhesive during installation Item 16...

Page 12: ...orocarbon FKM 4 570 021 364 Hinge Pad EPDM 4 570 021 365 Hinge Pad Neoprene 4 33 570 009 360 Pad Wear Buna N 2 570 009 363 Pad Wear Fluorocarbon FKM 2 570 009 364 Pad Wear EPDM 2 570 009 365 Pad Wear...

Page 13: ...eals Wear Pads and Sealing Rings 476 396 363 Wetted End Kit For Model SPB20FPPV0SS000NR1 SPB20FPPV0SS000UR1 FKM Viton Diaphragms Hinge Pads Seals Wear Pads and Sealing Rings 476 396 364 Wetted End Kit...

Page 14: ...LUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductiv...

Page 15: ...mbly Parts List Brass Stainless Item Part Number Description Qty 1 031 140 162 Air Valve Assembly 1 1 A 031 139 162 Sleeve and Spool Set 1 1 B 095 119 551 Body Air Valve 1 1 C 165 140 551 End Cap 2 1...

Page 16: ...550 Muffler 1 1 L 710 015 115 Screws Self tapping 4 For pumps with piped exhaust 1 031 147 000 Air Valve Assembly 1 includes all items on 031 146 000 minus 1 J 1 K 1 L Air Distribution Valve Servicin...

Page 17: ...from sleeve 2 B inspect O Rings 2E replace if required Step 4 Lightly lubricate O Rings 2 C and 2 E Reassemble in reverse order Pilot Valve Assembly Parts List Item Part Number Description Qty 2 095 1...

Page 18: ...iscard Step 3 Remove bushing plunger 7 inspect for wear and replace if necessary with genuine parts Step 4 Remove O ring 30 inspect for wear and replace if necessary with genuine parts Step 5 Lightly...

Page 19: ...spb20fnmdl1sm rev0422 Model SPB20 Non Metallic 19 sandpiperpump com Torque 480 in lbs 13 Diaphragm Service Drawing Non Overlay 5 WET END...

Page 20: ...ded No lubrication is required Step 4 Push the threaded outer diaphragm plate through the center hole of the diaphragm Note Most diaphragms are installed with the natural bulge out towards the fluid s...

Page 21: ...N809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that...