IEP Spidy ROLLER 12/24 V, Operating Instructions Manual

Page 1: ... 30226 Spidy AIRROLLER 230 V with Multifunctional Plug 30876 Spidy ROLLER 12 24 V 30569 Spidy ROLLER 12 24 V with 7 Pole Plug 30679 Spidy AIRROLLER 12 24 V 30223 Spidy AIRROLLER 12 24 V with Combined Air Plug 30677 Spidy AIRROLLER 12 24 V with Multifunctional Plug 30875 ...

Page 2: ...production method whatsoever is prohibited without the prior permission of Industrieelektronik Pölz GmbH These operating instructions do not represent a contractual relationship We reserve the right to make changes errors and omissions excepted Copyright 2017 Industrieelektronik Pölz GmbH ...

Page 3: ...per 10 3 4 2 Cable Locking 10 3 4 3 Fuse 10 4 Installation 12 4 1 Unpacking the Cable Reel 12 4 2 Mounting the Cable Reel 13 4 3 Connecting the Cable Reel 14 4 3 1 Connecting a Spidy ROLLER 12 V 24 V without Compressed Air Supply to the Battery Testing and Charging System 14 4 3 2 Connecting a Spidy ROLLER 12 V 24 V with Compressed Air Supply to the Battery Testing and Charging System 15 4 3 3 Con...

Page 4: ...ing Springs 22 8 Appendix 23 8 1 Technical Data 23 8 1 1 Spidy ROLLER 12 V 24 V without Compressed Air Supply 23 8 1 2 Spidy ROLLER 12 V 24 V with Compressed Air Supply 23 8 1 3 Spidy ROLLER 230 V without Compressed Air Supply 24 8 1 4 Spidy AIRROLLER 230 V with Compressed Air Supply 24 8 2 Disposal 25 8 3 Test Certificates 25 8 4 Declaration of Conformity DoC 25 ...

Page 5: ...s of convenience due to the cable locking and individual stop de vice settings The cable reel is compatible with Industrieelektronik Pölz GmbH s com bined plugs and sockets 1 1 Liability and Warranty Use the cable reel only in accordance with its intended use see also Chapter 2 1 INTENDED USE The manufacturer warranties the cable reel within the scope of the conditions of sale and delivery that ap...

Page 6: ...instructions to ensure perfect operation of your cable reel 1 4 Explanation of Symbols and Instructions This symbol warns you of a hazardous location This signal word describes the severity of the imminent danger Danger Personal injury can occur in the case of incorrect handling Caution Damage to equipment or property can occur in the case of incorrect handling Danger electrical hazard This symbol...

Page 7: ...ed manually Any other use is not the intended use and voids the warranty 2 2 General Safety Information This cable reel is not intended for use by anybody including children with physical sensory or mental challenges who are inexperienced or do not have adequate knowledge unless they are supervised by a person who is responsible for their safety or who gives them instructions on using the cable re...

Page 8: ...he 12 V 24 V cable reel with or without a compressed air supply is for supplying the battery testing and charging system or a similar device that is installed in the vehicle hall The 230 V cable reel with or without a compressed air supply is for supplying the battery testing and charging system or a similar device that is installed in the vehi cle In these operating instructions we will describe ...

Page 9: ...Spidy AIRROLLER 230 V Item number 30226 Spidy AIRROLLER 230 V with mul tifunctional plug for socket Item number 30876 Please note the device specific description and equipment of your cable reel Note The cable reel is compatible with Industrieelektronik Pölz GmbH s combined plugs and sockets You can order combined plugs and sockets from our customer service see also ter 1 2 CUSTOMER SERVICE 3 3 De...

Page 10: ...l out the cable the spring latch runs over latch cams Lock the cable by using four screws to clamp the lamella clamp tight at the de sired gripping height of 1 m to 6 30 m with the Spidy ROLLER 230 V up to a maximum of 8 m Caution In the case of type Spidy AIR ROLLER with internal air hose make sure that you do not press the lamella clamp too firmly otherwise the com pressed air supply will not wo...

Page 11: ...Depending on the device type one or two fuses are used Note Fuse protect all the positive pole connections e g between the battery testing and charg ing system and the battery or between the main and auxiliary battery and other auxiliary equipment ...

Page 12: ...1 5 mm Printing on the wires 1 2 3 4 Air hose Ø 4 mm approx 1 m 1 8 threaded joint 30677 with combined air plug 30875 with combined air plug for socket Spidy ROLLER 230 V Item number 30222 Commercially available 230 V cable Cable length 8 m Cable cross section 3 1 5 mm Spidy AIRROLLER 230 V Item number 30226 30876 230 V special cable with air hose Cable length 6 30 m Cable cross section 4 1 5 mm A...

Page 13: ...rsal bracket to the wall or ceiling 2 Push the cable reel onto the universal bracket s bolt 3 Push the slide into the recess on the universal bracket to secure the cable reel 4 Fix the slide using the locking screw Danger of injury It is crucial to fix the slide using the locking screw otherwise the cable reel can come loose and drop off Ensure that the locking screw is screwed tight Note When mou...

Page 14: ...ned socket on the vehicle or make another connec tion to the battery system Danger electrical hazard Check that the cable reel and all its cables are in perfect condition before use Caution Do not use a cable with a green and yellow earth wire with the Spidy ROLLER 12 V 24 V and Spidy AIRROLLER 12 V 24 V Note Industrieelektronik Pölz GmbH recommends using a mainte nance unit comprising an air filt...

Page 15: ...UPPLY TO THE BATTERY TESTING AND CHARGING SYSTEM 2 Connect the air hose to the com pressed air supply system in the vehicle hall to ensure the supply of com pressed air To do this proceed as fol lows 3 Release the blue coupling ring 4 Press the coupling ring onto the air hose 5 Put on the air hose 6 Screw the coupling ring tight 7 Screw the cover closed 4 3 3 Connecting a Spidy ROLLER 230 V withou...

Page 16: ... the lustre termi nal and strain relief 5 Screw the cover closed 4 3 4 Connecting a Spidy ROLLER 230 V with Compressed Air Supply to the Mains Supply 1 Screw off the cover as described in Chapter 4 3 1 CONNECTING A SPIDY ROLLER 12 V 24 V WITHOUT COM PRESSED AIR SUPPLY TO THE BATTERY TEST ING AND CHARGING SYSTEM 2 Loosen the screws of the lustre termi nal 3 Connect the cable reel to the mains suppl...

Page 17: ... the lustre termi nal and strain relief 5 Connect the air hose to the com pressed air supply system in the vehicle hall to ensure the supply of com pressed air see also ter 4 3 2 CONNECTING A SPIDY ROLLER 12 V 24 V WITH COMPRESSED AIR SUP PLY TO THE BATTERY TESTING AND CHARG ING SYSTEM 6 Screw the cover closed Caution When connecting to electric motors make sure that the start up current does not ...

Page 18: ... case of severe inductive loading If under heavy load pull the cable out completely Caution The supplied cables are rated for normal operation Do not overtension the cable e g by hanging weights from it Do not use force to pull the cable since this damages the device Note If supplying of power and com pressed air does not work check the fuses and cables as well as the air pressure at the pressure ...

Page 19: ... charging system 6 1 1 Dismounting the Cable Reel Note Ensure that all the cable has been reeled in 1 Loosen the slide s locking screw to pull the slide 2 Pull the cable reel off the universal bracket s bolt 3 Take the cable reel out of the universal bracket 4 Take the cable reel off the wall or ceiling Danger of dropping Take the cable reel off the wall or ceiling before starting any servicing wo...

Page 20: ... off the wall or ceiling before starting any servicing work 7 1 Maintenance Note The cable reel is maintenance free 7 1 1 Checking and Replacing Fuses 1 Screw off the cover as described in Chapter 4 3 1 CONNECTING A SPIDY ROLLER 12 V 24 V WITHOUT COM PRESSED AIR SUPPLY TO THE BATTERY TEST ING AND CHARGING SYSTEM 2 Remove the fuse holder 3 Take the fuse out of the fuse holder and replace it if nece...

Page 21: ...off the axis 7 Loosen the screws and carefully take the bottom slip ring half out of the spool 8 Loosen the cable from the lustre ter minal of the bottom slip ring half Note Take note of the correct se quence so that you will be able to reconnect the wires later see step 12 9 Loosen the screws of the strain relief 10 Remove the defective cable and the cable stopper 11 Push the new cable with its e...

Page 22: ...nd push it far enough forwards for it to touch the contacts of the bottom slip ring half 18 Guide the wires through the opening in the housing cover 19 Press the housing cover onto the axis supports and tighten the screws 20 Connect the wires in the correct order to the lustre terminal see also Chap ter 4 3 CONNECTING THE CABLE REEL 21 Screw the cover closed 7 1 3 Replacing Springs Danger Only the...

Page 23: ...m max Supported media Power supply Fuse Not fused Item number 30569 30679 with 7 pin plug 8 1 2 Spidy ROLLER 12 V 24 V with Compressed Air Supply Rated voltage 12 V 24 V Transition resistance 0 8 mOhm Temperature range 5 C to 35 C Air connection Ø 4 mm Weight 4 kg approx Cable diameter 6 mm to 12 mm Cable length 6 30 m max Supported media Supply of power and compressed air Fuse Not fused Item numb...

Page 24: ... m max Supported media Power supply Fuse Fuse 10 A slow blow Item number 30222 8 1 4 Spidy AIRROLLER 230 V with Compressed Air Supply Rated voltage 230 V Transition resistance 0 8 mOhm Temperature range 5 C to 35 C Air connection Ø 4 mm Weight 4 kg approx Cable diameter 6 mm to 12 mm Cable length 6 30 m max Supported media Supply of power and compressed air Fuse Fuse 10 A slow blow Item number 302...

Page 25: ...nufactured and inspected in accordance with valid stand ards and guidelines and recognized tech nical regulations To obtain the complete inspection certifi cation please contact our customer ser vice office poelz at 8 4 Declaration of Conformity DoC The CE mark confirms conformity of the device with the relevant EU directives Industrieelektronik Pölz GmbH hereby declares that the Spidy cable reel ...

Page 26: ...8 OPERATING INSTRUCTIONS Spidy Cable Reel 26 ...

Page 27: ...8 OPERATING INSTRUCTIONS Spidy Cable Reel 27 ...

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