IMC RK15, Installation, Operating And Maintenance Manual

Page 1: ...1 P a g e REEL KLEEN RK15 RK15 REEL KLEEN RK15 INSTALLATION OPERATING AND MAINTENANCE MANUAL PLEASE LEAVE WITH OPERATOR A34 074 R1 ECN 8662 SEPTEMBER 2017 ...

Page 2: ...C DECLARATION OF CONFORMITY 3 GUARANTEE 4 WATER SUPPLY 4 COMMISSIONING 4 MAINTENANCE 4 MATERIAL CONTENT 4 SAFETY 5 GENERAL INSTRUCTIONS 6 INSTALLATION 7 ASSEMBLY INSTRUCTIONS 8 PARTS LIST 16 SERVICE 19 ADJUSTMENTS 21 CONTACT DETAILS 22 ...

Page 3: ...d technical documentation is in conformity with the Machine Safety Directive 89 392 EEC as amended by 91 368 EEC and 93 44 EEC and is manufactured under a quality system BS EN ISO 9001 It is also in conformity with the protection requirements of the Electro Magnetic Compatibility Directive 89 336 EEC and is manufactured in accordance with harmonised standards EN 55014 1 Emission and EN 55014 2 Imm...

Page 4: ...he machine in accordance with local regulations IF IN DOUBT CHECK WITH YOUR LOCAL AUTHORITY COMMISSIONING These instructions are designed to aid you in the installation of the REEL KLEEN 1 All REEL KLEEN s come with hose they are set at the proper tension and are ready for wall mounting 2 The REEL KLEEN can also be mounted from the floor or ceiling 3 When floor or ceiling mounted the hose guide sh...

Page 5: ... well as safety precautions to be taken before during and after installation The following safety precautions call attention to potentially dangerous conditions Warning Indicates a situation in which personal injury may occur Caution Indicates a situation in which damage to equipment or material may occur Note Provides helpful information for proper installation and operation of the hose reel ...

Page 6: ...supply at main source and open faucets to drain lines 2 Do not wipe grease off parts 3 Hand tighten first before using wrench 4 Handle plated surfaces with care being careful not to scratch with tools 5 Do not force parts together Tighten according to directions 6 Rest fixtures on pads whenever necessary and use wooden blocks and boards to brace them in position Use this manual for installation an...

Page 7: ...tre line of drum 8 in line with hose pay out B Supply hose Assemble input hose into main shaft 25 Do not use rigid pipe at input connection C Secondary support cable Warning The secondary chain must be used to protect personnel in case of failure of mounting components or support structure 1 Attach one end of secondary support cable to the hole in the stand cover 20 2 Attach the other end of secon...

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Page 16: ...P 62 4 SCREW 6 32 x 5 16 SELF TAP 13 160 P 77 2 LOCK NUT 10 24 14 57855 2 CLAMP ASSEMBLY 15 576 P 46 1 RETAINING RING 16 43010 1 WASHER 17 C47040142 2 O RING 18 M72420031 1 SWIVEL 19 576 P 46 1 RETAINING RING 20 57803 1 COVER STAND 21 53821 27 1 HOSE ASSEMBLY D513 57883 1 1 HOSE ASSEMBLY D522 53821 26 1 HOSE ASSEMBLY DB504 DB508 22 671 P 10 1 HOSE CLAMP 23 658 P 49 BARB FITTING D522A D522SA D522GC...

Page 17: ...5 57808 1 SWIVEL 36 30 P 115 4 SCREW 1 4 20 x 1 2 37 101 P 30 4 LOCK WASHER 1 4 38 57807 1 BASE PLATE 39 14058 2 1 HUB SPRING RELEASE 40 57843 1 SHAFT LEVER 41 57727 1 SPRING RATCHET 42 57850 1 PIN SPRING 43 151 P 20 4 NUT 1 4 20 HEX HEAD 44 57841 1 LEVER RATCHET 45 47378 1 WASHER 46 103 P 20 1 LOCK WASHER 6 47 151 P 15 1 NUT 6 32 OPT 57972 1 SWING MOUNT ...

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Page 19: ...py guide 9 3 Remove stand cover 20 4 Remove swivel 18 5 Remove four nuts 24 6 Remove swivel 18 Note Take care not to damage or scratch the main shaft 25 or swivel 18 during swivel removal 7 Remove old O rings 17 and discard 8 Clean all contamination from main shaft 25 and swivel 18 9 Install new O rings and apply a light coat of commercial grease to main shaft 25 and swivel 18 10 Remove all excess...

Page 20: ...15 5 To reassemble reverse above procedure Note Spring is completely self contained and safe to handle Caution When reassembling ratchet and spring assembly 7 be sure arrow on ratchet plate aligns with alignment hole in drum 8 ...

Page 21: ... after final installation of reel and connection of hose has been made To adjust tension 1 Pull hose out to determine if more or less tension is desired 2 Place wrench flat ends of mains shaft 25 3 While holding wrench firmly pull spring pin on cover 5 until it allows main shaft to rotate 4 Turn main shaft 25 counter clockwise to decrease tension and clockwise to increase 5 Re engage spring pin wh...

Page 22: ...MC on 44 0 1978 661155 Alternatively contact us via email or fax IMC Spares Desk Fax 44 0 1978 667759 E mail spares imco co uk IMC Service Desk Fax 44 0 1978 667766 E mail service imco co uk Imperial Machine Company Limited Unit 1 Abbey Road Wrexham Industrial Estate Wrexham LL13 9RF Tel 44 0 1978 661155 Fax 44 0 1978 729990 E mail info imco co uk Website www imco co uk ...