Ingersoll-Rand 9/235 HA IR, Operating And Maintenance Manual

Page 1: ...Sanford Ave Mocksville N C 27028 www portablepower irco com Book 22364079 3 04 Doosan purchased Bobcat Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Company or use of tra...

Page 2: ...RRANTy Warranty Information GENERAL WARRANTY INFORMATION WARRANTY REGiSTRATION Complete Machine Registration SECTION 3 GENERAL DATA GENERAL DATA SPECIFICATIONS SECTION 4 OPERATING INSTRUCTIONS OPERATI...

Page 3: ...S COMPRESSOR and HYDRAULIC OIL ENGINE COOLING FAN DRIVE AIR COOLING FAN DRIVE FINISH CARE EXTERIOR FINISH CARE FIELD REPAIR of TEXTURE PAINT MAINTENANCE SCHEDULE SECTION 6 LUBRICATION LUBRICATION SECT...

Page 4: ...FOREWORD Book 22364079 3 04...

Page 5: ...ts list may create hazardous conditions over which Ingersoll Rand has no control Therefore Ingersoll Rand cannot be held responsible for equipment in which non approved repair parts are installed Inge...

Page 6: ...SECTION 1 SAFETY Book 22364079 3 04...

Page 7: ...ream plant effective check SECTION 1 SAFETY valves and isolation valves must be fitted and controlled by work procedures so that one machine cannot accidentally be pressurized or over pressurized by a...

Page 8: ...ction 1926 302 b Hot pressurized fluid can cause serious burns Do not open radiator while hot Rotating fan blade can cause serious injury Do not operate without guard in place Use care to avoid contac...

Page 9: ...tions If you do not understand inform you supervisor Corrosion risk WARNING electrical shock risk Diesel Fuel No open flame WARNING Flammable liquid Hot Surface Parking Brake Do not operetethemachlne...

Page 10: ...RNING Maintain correct tire pressure Refer to theGENERALINFOFlMATlON section of this manual a1 5m ifIP54 Rough Service Deslgnallon Wet Location Operation Do not stack Do not use fork 11fttruck from lh...

Page 11: ...maintenance on thls machln until the electrl 1 supply Is disconnected and the air pressure Is totally relieved Read the Operation and Malntenanoemanual befOre operation or maintenance of this machine...

Page 12: ...upervisor A DANGER Red Background Indicates the presence of a hazard which WILL cause serious injury death or property damage if ignored Orange Background Indicates the presence of a hazard which CAN...

Page 13: ...air before perfOrming any service lhWARI 11 DANGER Discharted air can contain carbon monoxide oroth contamlnams Wlilcau lrIoullnJury or death Do not breathe this air Hot pr8IIUI1Hd fluid f Cln oau Ari...

Page 14: ...NG Door under pressure Can cause serious Injury Use both hands to open door when machine is running DO NOT WELD ELECTRONIC DAMAGE WILL OCCUR This engine is equipped with an eleclron lc engine controll...

Page 15: ...lace radiator cap Run for 30 minutes Stop and allowtocootN radiator add coolant as necessary to reach Coler level 10 FREE SAFETY DeCALSI To promote communication of Safety Warnings on products manufac...

Page 16: ...SECTION 2 WARRANTY Book 22364079 3 04...

Page 17: ...Formal enrollment is required Ingersoll Rand will provide a new part or repaired part at its election in place of any part which is found upon its inspection to be defective in material and workmanshi...

Page 18: ...rs None None 1 yr 2000 hrs parts only None 1 yrs 2000 rs parts only None 1 year 2000 hrs 1 year 2000 hrs 2 years 4000 hours for Lightsource introduced 8 16 99 CATERPILLAR Months Hours Extended Coverag...

Page 19: ...rica Asia Middle East 12 1000 None Africa None MITSUBISHI 24 2000 2 yrs 4000 hrs using IR fluids filters VOLVO 24 2000 2 yrs 4000 hrs using IR fluids filters HONDA 12 unlimited None VANGUARD 24 unlimi...

Page 20: ...es i e change of ownership Machines shipped outside the United States require notification be made to initiate the machine warranty Fill out Warranty Registration Form in this section keep a copy for...

Page 21: ...lectric water etc o Utility Contractor Date delivered Truck Engine SIN 16 Model SIN Unit SIN Engine SIN IIl U lII _ Unit Hours Airend SIN Truck SIN n u ll SERVICING DISTRIBUTOR JUSER ACKNOWLEDGEMENT 1...

Page 22: ...SECTION 2 WARRANTY Operating and Maintenance fold Ingersoll Rand Company Portable Compressor Division P O Box 868 Mocksville North Carolina 27028 Attention Warranty Department Book 22364079 3 04...

Page 23: ...SECTION 3 GENERAL DATA Book 22364079 3 04...

Page 24: ...High Ambient Cooling System Oil Capacity Maximum oil system temperature ENGINE Type Model Number of Cylinders Oil Capacity Full Load Speed No Load Idle Speed rpm Power available at Full Load SECTION 3...

Page 25: ...city all Specification Coolant Capacity WHEELS and TIRES Tire Size Tire Pressure Net Weight less fuel Book 22364079 3 04 Operating and Maintenance 24 V neg ground 462 litres 122 gal Refer to engine ma...

Page 26: ...SECTION 4 OPERATION Book 22364079 3 04 23...

Page 27: ...foundation Any risk of movement should be removed by suitable means especially to avoid strain on any rigid discharge piping Ensure that the machine is positioned securely and on a stable foundation...

Page 28: ...r pressure at the service outlet Allows unit to warm up at reduced pressure 8 Engine 011 Pressure Gauge Indicates engine 011 pressure 9 Engine Water Temp Gauge Indicates coolant temperature with norma...

Page 29: ...e 011 Pressure Fault indicator lamp Indicates shutdown due to low engine oil pressure 3 High Engine Coolant Temp Fault indicator lamp Indicates shutdown due to high engine water temperature 4 Low Fuel...

Page 30: ...erheating and operators to be exposed to high noise levels 3 Check the compressor oil level in the sight glass located on the separator tank 8 Check the radiator coolant level With the unit level Chec...

Page 31: ...on the instrument panel Is incorporated in the regulation system The valve automatically returns to the start position when the machine is switched off and air pressure relieved from the system Allow...

Page 32: ...dequate flow ofallto the compressor at low temperature never allow the discharge pressure to fall below 3 5 bar 50 psi 29 DECOMMISSIONING When the machine is to be permanently decommissioned or disman...

Page 33: ...SECTION 5 MAINTENANCE Book 22364079 3 04 37...

Page 34: ...Alternator Belts C Battery Connections Electrolyte C Tire Pressure and Surface C Wheel Lug Nuts C Hoses Oil Air Intake etc C Automatic Shutdown System C Air Cleaner System C Compressor Oil Cooler Ext...

Page 35: ...Oil Separator Element R Feed Pump Strainer Cleaning C Valve Clearance Check C Lights running brake turn CST Pintle Eye Bolts CST Brakes C C Brake linkage C Emergency stop T Running gear linkage G Safe...

Page 36: ...eved by operating the manual blowdown valve Suitable personal protective equipment should be worn Ensure that maintenance personnel are adequately trained competent and have read the Maintenance Manua...

Page 37: ...l Clean the exterior of the filter housing and remove the spin on element Inspection Inspectthe oil filter head to be sure the gasketwas removed with the oil filter element Clean the gasket seal area...

Page 38: ...hever comes first The aircleaner precleaner dumps should be cleaned as indicated in the MAINTENANCE CHART more frequently in dusty operating conditions Removal CAUTION Never remove and replace element...

Page 39: ...reason the unit has been drained it must be re filled with new oil before it is put into operation ENGINE LUBRICATING OIL The engine 011 and oil filter element should be changed atthe engine manufact...

Page 40: ...the service valve is fully open Refer to the GENERAL INFORMATION section of this manual Adjust the service valve on the outside ovthe machine to maintain normal operating discharge prepure without th...

Page 41: ...AE J249 GRADES HEAD MARKING CAPSCREW OR NUT THREAD SIZE AND PITCH Nm FT LBF Nm FT LBF TYPICAL SQUARE TORQUE PATTERN 1 4 20 11 8 16 12 5 16 18 24 17 33 25 3 8 16 42 31 59 44 7 16 14 67 49 95 70 1 2 13...

Page 42: ...RTY PROPERTY GRADE 8 8 GRADE 10 9 GRADE 12 9 HEAD MARKING HEAD MARKING HEAD MARKING CAPSCREW e e e OR NUT THREAD SIZE AND PITCH e e 8 a x x x x x 10 9 12 9 Nm FT LBF Nm FT LBF Nm FT LBF M6 X1 0 11 8 1...

Page 43: ...SECTION 6 LUBRICATION Book 22364079 3 04 47...

Page 44: ...the formation of varnishes shellacs or lacquers which may be insoluble Such depaosits can cause serious troubles SECTION 6 LUBRICATION including clogging of the filters Where possible do NOT mix oils...

Page 45: ...5O C TT 400C 104 F II II XHPe05 tI 1001 tA 30eC eF QIt4OI SpecificatIon DMlgn Operdng Ambient P lUre Tempenlture Preferred 100 psi to 300 psi 10 F to 125 F IR Pro Tee 23 C to 52 C Alternate ISO Viscos...

Page 46: ...SECTION 7 FAULT FINDING Book 22364079 3 04...

Page 47: ...llnotNn or engine shuts down prematurely Engine Overheate engine apeedtoo high Engine speed too low Excealve vlbrdon LeakIng 011 _I safety shut down system In operation Fuel starvation Switch failure...

Page 48: ...truction Inside the fan cowl Check the scavenge line drop tube and orifice Clean and replace Replace the separator element Check the minimum pressure valve safety valve Operating pressure Refer to SPE...

Page 49: ...SECTION 8 PARTS ORDERING Book 22364079 3 04...

Page 50: ...e special parts DESCRIPTION The illustrated parts breakdown illustrates and lists the various assemblies subassemblies and detailed parts which make up this particular machine This covers the standard...

Page 51: ...SECTION 9 PARTS LIST Book 22364079 3 04...

Page 52: ...ADER ASSEMBLY RADIATOR AND COOLER MOUNTING RADIATOR AND COOLERS PIPING FUEL TANK ASSEMBLY FUEL TANK PIPING AIR INTAKE COMPLETE SEPARATOR TANK ASSEMBLY SEPARATOR TANK PIPING MINIMUM PRESSURE CHECK VALV...

Page 53: ...GENERAL ARRANGEMENT RIGHT SIDE CURB SIDE FRONT MANUAL NO DRAWING NO DATE I REV 22364079 1A 11 03 A REAR LEFT SIDE STREET SIDE...

Page 54: ...EYE PINTLE W 22199582 2 BRACKET FENDER F 35374453 7 NUT X 22193718 2 FENDER G 35272558 6 SCREW Y 22159859 1 BAIL LIFTING H 36734879 1 ACTUATOR BRAKE Z 36763670 2 SCREW J 22247191 1 DRAWBAR A1 22182307...

Page 55: ...4 2 BELLYPAN FRONT OUTSIDE C 22231641 1 BELLYPAN AIR END D 22231682 1 BELLYPAN RIGHT MIDDLE E 22231633 1 BELLYPAN ENGINE F 22231690 1 BELLYPAN LEFT MIDDLE G 22231724 1 BELLYPAN REAR DISCHARGE 35279025...

Page 56: ...35336700 1 NUT LOCK D 36870087 1 DROP LEG AND SLEEVE E 36870095 1 PIN PULL 36870103 1 CLIP F 36870053 1 TUBE INNER G 36870079 1 BEARING THRUST H 36870129 1 TUBE OUTER J 95935011 1 WASHER K 95923314 1...

Page 57: ...2 DAMPER B 35373083 2 S HOOK 35373091 1 CHAIN C 35373042 1 LEVER ASSEMBLY D 35373059 1 SEAL WEATHER E 35373067 1 LOCK RIGHT 35373075 1 LOCK LEFT F 35373117 1 CYLINDER MASTER 35376433 1 KIT CYLINDER RE...

Page 58: ...EMBLY N 35356302 3 CLIP HOSE C 36894699 1 TUBE ASSEMBLY P 37001252 3 CLAMP TUBE D 36867489 2 TUBE ASSEMBLY E 36867273 1 TUBE ASSEMBLY F 35356328 3 TEE G 35356369 1 HOSE ASSEMBLY H 35356401 2 TUBE ASSE...

Page 59: ...4 NUT H 35602846 1 BRACKET J FURNISHED WITH CABLE K 95935086 1 NUT L 35357151 4 PIN M 35603182 1 ROD LINK N 35118728 1 NUT P 35603208 1 CLEVIS Q 35857382 1 LEVER R 36847432 1 BRACKET RIGHT S 35376946...

Page 60: ...5373 4 NUT Q 22278196 2 SPACER CENTER E 96739958 12 SCREW R 35326966 2 HANGER REAR F 95935003 12 WASHER S 22193015 2 AXLE WITH ELEC BRAKE G 35315340 4 SCREW 22161343 1 AXLE HYDRAULIC FRONT H 35326958...

Page 61: ...6884 4 RACE BEARING C 35318757 4 WHEEL N 35361898 24 STUD HUB D 22253041 4 TIRE P 35316876 4 BEARING INNER WHEEL E 35379387 4 COVER RUBBER Q 35316868 4 SEAL HUB F 35379395 4 COVER BEARING R 22346126 2...

Page 62: ...5 2 KIT BRAKE SPRING D 36867851 1 KIT LEFT BRAKE CYLINDER 36867885 1 KIT RIGHT BRAKE CYLINDER E 36895779 1 KIT LEFT SHOE AND LINING 36895787 1 KIT RIGHT SHOE AND LINING F 35393834 1 PLATE LEFT BACKING...

Page 63: ...NUT B 35356864 10 WASHER C 36895795 2 KIT BRAKE SPRING D 36867851 1 KIT LEFT BRAKE CYLINDER 36867885 1 KIT RIGHT BRAKE CYLINDER E 36895779 1 KIT LEFT SHOE AND LINING 36895787 1 KIT RIGHT SHOE AND LIN...

Page 64: ...27 2 KIT ADJUSTING SCREW AND SPRING D 36895811 2 KIT MAGNET E 36895829 1 KIT LEFT ACTUATING LEVER 36895837 1 KIT RIGHT ACTUATING LEVER F 36895803 2 KIT SHOE AND LINING G 35393859 1 PLATE LEFT BACKING...

Page 65: ...SCREW D 36922144 1 3 LIGHT ASSEMBLY E 95938692 2 WASHER F 35265388 2 NUT G 35279025 2 SCREW H 36894129 1 CONNECTOR 7 WAY J 35367044 4 RED LIGHT ASSEMBLY 35367051 4 YELLOW LIGHT ASSEMBLY K 36893634 8 G...

Page 66: ...MIDDLE D 22197370 1 FRAME WAGON WHEEL E 22231666 1 BELLYPAN FRONT F 22231724 1 BELLYPAN DISCHARGE G 96700901 4 SCREW H 22182307 1 PLATE LIFTING BAIL J 36763670 2 SCREW K 22159859 1 BAIL LIFTING L 3688...

Page 67: ...890 Q 22391882 R 22391874 S 22391866 22407753 22391700 MANUAL NO DRAWING NO DATE REV 22364079 7 8 03 A 2 NUT LOCK 2 CAP 1 EYE PINTLE 2 SCREW 4 WASHER 1 SHAFT TOW BAR MSA 1 SHAFT TOW BAR ESA 2 CAP GREA...

Page 68: ...EEL A1 22392294 1 BEAM FRONT AXLE H 22392120 2 FRONT HUB ASSEMBLY A2 22256515 2 TIRE J 22392161 2 BEARING INNER A3 22343545 2 WHEEL K 22392179 2 SEAL A4 35148204 2 STEM VALVE L 22392286 4 BUSHING 2239...

Page 69: ...575 2 DRUM REAR BRAKE A3 22392088 4 SPRING BASE LOWER J 22392179 2 SEAL A4 22392302 4 SPRING LEAF K 22392161 2 BEARING INNER A5 22392336 4 SCREW L 22392633 4 SPRING A6 22392070 4 SPRING BASE UPPER M 2...

Page 70: ...22391973 1 RACHET BRAKE U 22392054 3 SCREW F 22391999 1 CABLE BRAKE V 22392047 3 WASHER G 22392021 1 NUT W 22392062 3 NUT H 22392039 1 YOKE X 22391965 1 BOX PINTLE J 22391858 2 CAP GREASE FITTING Y 22...

Page 71: ...22392476 3 PIN E 22392468 3 PIN COTTER F 22392492 1 LEVER G 22392039 3 YOKE H 22392450 3 WASHER J 22392021 6 NUT K 22392534 2 ROD L 22392526 2 NUT ADAPTER M 22392062 2 NUT N 22392518 2 HOOK SAFETY P...

Page 72: ...SHER G 96730395 4 SCREW H 22186241 1 BRACKET ENGINE J 35302835 1 MOUNT RUBBER K 95923363 1 NUT L 22134969 1 6C8 3 CU HP 675 W CU XP 750D W CU 22134951 1 6C8 3 CU HP 750D W CU XP 825D W CU 9 235 221777...

Page 73: ...RING ROD END C 95935086 2 NUT D 22276083 1 BRACKET CYLINDER MOUNTING E 54466859 1 CYLINDER AIR F 35252451 2 SCREW G 95935029 2 SPACER H 35307818 2 SCREW J 35144492 2 NUT K 22276554 1 LEVER AIR CYLINDE...

Page 74: ...B 35132166 1 TUBING C 35357961 1 VALVE AND BRACKET ASSEMBLY D 35602812 1 ATOMIZER E 95930301 1 BUSHING TO PORT ON ENGINE INTAKE MANIFOLD F 35279025 4 SCREW G 35103506 1 CLAMP BAND H 35112911 1 CYLINDE...

Page 75: ...AL C 36866929 2 CLAMP MOUNTING D 36889608 4 SCREW E 36866911 1 MUFFLER F 35313303 2 CLAMP SEAL G 22208474 1 PIPE EXHAUST H 22207120 1 PIPE TURBO J 35857036 1 CAP RAIN K 35127653 2 CLAMP L 95935037 4 W...

Page 76: ...ENGINE G 35103852 1 BUSHING COUPLING H 95220604 8 SCREW J 96701917 12 SCREW K 42437566 1 AIR END ASSEMBLY HP 675 42437524 1 AIR END ASSEMBLY HP 750 XP 750 42437582 1 AIR END ASSEMBLY XP 825 9 235 L 36...

Page 77: ...GUARD BOTTOM 36798361 1 GUARD TOP MANUALNO DRAWING NO DATE I REV 22364079 11 11 03 A ITEM CPN OTY DESCRIPTION M 36846442 1 SET SHIM N 35593508 1 SEAL SHAFT P 96716162 14 SCREW Q 36851459 1 HOUSING GEA...

Page 78: ...AINER C 39253992 1 a RING D 35279009 2 SCREW E 96712179 8 SCREW F 95938205 1 PLUG G 39330626 1 14MM ORIFICE H 95939856 1 PLUG J 95938205 3 PLUG K 95939856 1 PLUG L 95938221 1 PLUG M 95938205 2 PLUG N...

Page 79: ...C 35313568 1 BEARING FEMALE ROTOR D 39322706 1 BEARING MALE ROTOR E 36005031 1 SET ROTOR F 95022141 1 a RING G 39253984 1 a RING H 35295336 1 PIN DOWEL J 95938213 3 PLUG K 96706262 14 SCREW L 95938965...

Page 80: ...35299361 2 SHIM B 39437686 4 BEARING TAPER ROLLER C 96705983 6 SCREW D 39326780 4 SHIM 39326798 6 SHIM 39326806 4 SHIM E 96712179 10 SCREW F 39891486 2 COVER REAR BEARING G 95023388 2 O RING H 394369...

Page 81: ...R E 35592534 1 DIAPHRAGM F 95934642 1 SCREW G 35591189 1 COVER PISTON H 96702659 8 SCREW J 36734507 1 BODY UNLOADER K 35332006 1 STEM L 35328228 1 BUSHING M 35328251 1 GASKET N 96702287 12 SCREW P 367...

Page 82: ...COOLER F 22228860 3 PLATE COVER G 22202485 1 SUPPORT LEFT COOLER H 22228431 1 GUARD FAN 36889608 8 SCREW FAN GUARD MOUNTING 36889608 5 SCREW FAN GUARD JOINING 36881886 5 NUT FAN GUARD JOINING J 222036...

Page 83: ...ND AND 1 ITEM II W II ON SMALL END H TO TOP OF ENGINE J 22206122 1 HOSE LOWER RAD A4 35286327 1 HOSE K 35222017 4 CLAMP HOSE A5 35287556 1 PLUG L TO THERMOSTAT HOUSING A6 95944575 1 NIPPLE M TO BOTTOM...

Page 84: ...1 FLANGE FILL E 35144328 10 SCREW F 36845022 1 STRAINER FUEL G 36845014 1 CAP FUEL H 22155451 1 SENDER FUEL J 36842102 5 SCREW K 36881886 2 NUT L 36889608 6 SCREW M 35271162 2 SCREW N 95934998 2 WASHE...

Page 85: ...3 2 CONNECTOR E 35322395 2 SILENCER F 35283068 2 ELBOW G TO RETURN AT FUEL PUMP H 95264776 1 CLAMP J 35285600 1 HOSE 88 INCHES K 35310598 1 FITTING BARBED L 35283308 1 HOSE ASSEMBLY M 35283118 1 ELBOW...

Page 86: ...NUT WING F 36876019 2 ELEMENT SAFETY G 36867786 2 ELEMENT PRIMARY H 36867778 2 EJECTOR DUST J 35119858 1 CLAMP K 35112333 1 HOSE HUMP L 22283238 1 TUBE M 35117605 1 ELBOW RUBBER N 35116094 4 CLAMP P 3...

Page 87: ...ABLE RUNNING GEAR BRACKET LIFT SCREW SCREW GASKET ADAPTER FLANGE ITEM CPN QTY A 36866010 4 B 22176572 1 C 36866028 2 D 96702329 8 E 95280541 1 F 22188205 1 G 36879492 4 H 35279942 1 J 35579630 1 K 221...

Page 88: ...A6 J 95954228 1 TEE K 95940060 1 BUSHING L 22352934 1 PIPE SAFETY VALVE M 35261155 1 CLAMP N 36865756 1 SWITCH TEMPERATURE P 95953758 1 NIPPLE Q 95944104 1 ELBOW R 39227541 1 VALVE SAFETY S 95928230 1...

Page 89: ...22218424 1 BODY VALVE B 35367317 1 CV ASSEMBLY C 22218457 1 SPRING SMALL D 35367325 1 VALVE PISTON E 35367374 1 O RING F 35367366 1 SPRING LARGE G 22218432 1 CAP VALVE H 22217848 1 MINIMUM PRESSURE C...

Page 90: ...ESCRIPTION ITEM CPN QTY DESCRIPTION A 35602473 1 VALVE BALL B 95944674 1 ELBOW C 35192178 1 CLAMP SADDLE D 95097291 1 NIPPLE E 22223846 1 PIPE SERVICE F 36786127 1 ELBOW G 22217848 1 VALVE MINIMUM PRE...

Page 91: ...SE ASSEMBLY S 35306661 1 HOSE ASSEMBLY D 35284538 1 HOSE ASSEMBLY T 35367846 1 CONNECTOR E 35309210 1 ELBOW F 95944708 1 TEE G 95934279 1 NIPPLE H 35581792 1 VALVE BALL J 35284082 1 CONNECTOR K 368408...

Page 92: ...322395 2 SILENCER S 35283068 1 ELBOW E 35287929 1 TEE T 36867554 1 TUBE ASSEMBLY F 35322346 1 ORIFICE 156 U 36840460 1 VALVE CHECK 040 G 95944575 2 NIPPLE V 35282961 1 HOSE ASSEMBLY H 35284082 1 CONNE...

Page 93: ...TUBE ASSEMBLY D 35279777 1 ELBOW E 35114057 3 CLAMP F 22214779 1 TUBE ASSEMBLY G 36785277 1 CLAMP SADDLE H 95469052 1 UNION J 35228212 1 HOSE ASSEMBLY K 95953956 1 REDUCER L 36794147 1 TUBE SCAVANGE...

Page 94: ...1 HOSE ASSEMBLY H 36866564 1 ELBOW B 39476973 1 ELBOW J 39911284 1 TUBE ASSEMBLY C 95365094 1 ELBOW K 95959730 1 ELBOW D 35322494 1 HOSE ASSEMBLY L 35279827 1 ELBOW E 95469052 1 UNION M 39911292 1 TU...

Page 95: ...BOW D 36871689 1 HEAD OIL FILTER 35388024 1 RELEIF VALVE KIT SPRING BALL PLUNGER 35388032 1 THERMOSTAT WITH O RINGS 35388040 1 O RING KIT E 22213037 1 BRACKET F TO BOTTOM OF SEPARATOR TANK G TO TOP OF...

Page 96: ...8350 1 INSTRUMENT PANEL ASSEMBLY C 36898096 6 SCREW D 36898104 6 NUT E 36845725 1 HINGE F 95942637 8 NUT G 22299077 1 PANEL MODULE INSTRUMENT H 36771434 1 MODULE 7 LIGHT DIAGNOSTICS J 36775484 4 NUT P...

Page 97: ...ER HOUR 22054159 2 NUT PLASTIC D 22054092 1 SWITCH WARM UP E 22054068 1 SWITCH ETHER F 22134118 1 KNOB ASSEMBLY G 22127385 1 SWITCH START H 35306687 1 ELBOW J 95935599 1 COUPLING K 36891216 1 GAGE 200...

Page 98: ...30 1 DOOR INSTRUMENT PANEL B 92368687 6 SCREW C 36845733 1 HINGE 0 35273366 1 NUT E 95935037 2 WASHER F 35603349 1 STOP DOOR G 35327303 1 EYEBOLT H 35327311 1 SPRING J 95923314 1 NUT K 95934998 1 WASH...

Page 99: ...RAP B 96719869 1 SCREW TO ENGINE BLOCK C 22252811 1 TRAY BOTTOM BATTERY D 35279025 11 SCREW E 36895746 7 NUTSERT F 36793545 2 BATTERY G 22253892 1 SPACER BATTERY H 22252829 1 TRAY TOP J 22254981 1 BRA...

Page 100: ...PANEL LEFT REAR A4 36844355 4 SPRING GAS G 92912419 2 HINGE DOOR 22068373 2 SEAL DOOR H 22202048 1 PANEL FRONT END 36895746 NUTSERT J 35310622 3 PLUGS HOLE 35279025 SCREW 8MM K 22202063 1 GRILL FRONT...

Page 101: ...AIL TOP SIDE F 22197826 1 PANEL LEFT REAR A1 22244636 2 PANEL STEER ONLY G 92912419 2 HINGE DOOR A2 35337328 8 STUD H 22202055 1 PANEL FRONT END A3 36881886 8 NUT J 35310622 3 PLUGS HOLE A4 36844355 4...

Page 102: ...FT FRONT AIR INTAKE C 54718184 15 STRAP FOAM RETENTION DOORS AND ROOF 54519202 15 SCREW D 22301048 1 BAFFLE RIGHT FRONT AIR INTAKE E 22301105 2 BAFFLE EXHAUST F 22301717 2 PLATE BAFFLE G 22301113 1 BR...

Page 103: ...RONT A4 22252233 1 FOAM TOP H 22252290 1 FOAM FRONT A5 22252258 2 FOAM TOP J 22305569 1 FOAM INST PANEL A6 22252399 1 FOAM RIGHT SIDE K 22252191 2 FOAM DOOR A7 22252209 1 FOAM RIGHT DOOR L 22255707 1...

Page 104: ...PANEL DOOR F 22298343 1 FALL OFF UNIT DECAL G 54629902 1 3 PART WARNING DECAL H 54568787 1 IMPROPER OPERATION DECAL J 22056378 1 OPERATING INSTRUCTIONS DECAL K 54699400 1 LIFTING POINT DECAL L 545687...

Page 105: ...0 G 54568795 H 54640164 MANUAL NO DRAWING NO DATE I REV 22364079 38 11 03 A QTY DESCRIPTION 1 GALVANEAL DECAL GALVANEAL OPTION 1 GENUINE PARTS DECAL 1 FALL OFF UNIT DECAL 1 HOT PRESSURIZED FLUID DECAL...

Page 106: ......

Page 107: ...t II I 17 48 r f i 9 t 1I I 110 r i il I11 1 W178 RED ORN_16 12 1 f f 1 W179 RED ORN_16 13 W141 BLU_16 14 15 16 o N 13 ENGINE 55 COOLANT 3 Lu TEMPSW 2 W195 PNK WHU6 Ell r W121 PNK WHT_16 193 PNK WHT_...

Page 108: ...I a l M3 cr 0 0 0 LU TACHOMETER a D k Oil Press Air Temp N a_pos r M6 r l c J r l J G S S Gauge Lights 4 1 3 Water Temp 1 l L Z I a 4 IN 1 co GAUGE 1O N 3 W14 BRN_16 E2 NEGI OS W19 BRN_16 FUEL I I M2...

Page 109: ...TEMP SENDER 35604180 RT1 ENGINE OIL PRESSURE SWITCH 36843423 S15 ENGINE OIL PRESSURE SWITCH 36757581 S4 ENGINE COOLANT TEMP SWITCH 35327691 S5 ENGINE OIL PRESSURE SENDER 36870608 RP1 ENGINE TEMP SENDE...

Page 110: ...MANUAL NO DRAWING NO DATE I REV 22364079 42 11 03 A OPTIONS STARTER AID AC KIT SERVICE MANIFOLD 10 COOLER AND PIPING AFTERCOOLER AND PIPING CENTRAL DRAINS SECURE LIFT BAIL...

Page 111: ...DESCRIPTION ITEM CPN OTY DESCRIPTION A 92530047 1 VALVE BALL B 95944674 1 ELBOW C 35192178 1 CLAMP SADDLE D 22208334 1 ADAPTOR E 22223846 1 PIPE SERVICE F 36786127 1 ELBOW G 22217848 1 VALVE MINIMUM P...

Page 112: ...2360242 1 BRACKET C 35279025 2 SCREW D 22298558 1 HEATER ENGINE BLOCK E 22298566 1 PLUG THERMOSTAT F 36874675 1 HEATER OIL PAN G 36920338 1 HEATER BATTERY H 36920346 1 HEATER BATTERY 22298533 1 COLD S...

Page 113: ...5953519 3 NIPPLE C 22224232 1 MANIFOLD SERVICE AIR D 35279025 1 SCREW E 35602473 1 VALVE BALL F 95097291 1 NIPPLE G 95944674 1 ELBOW H 35192178 1 CLAMP SADDLE J 22354815 1 PIPE SERVICE K 36786127 1 EL...

Page 114: ...92076454 3 NIPPLE C 22224232 1 MANIFOLD SERVICE AIR D 35279025 1 SCREW E 92530047 1 VALVE BALL F 22208334 1 ADAPTOR G 95944674 1 ELBOW H 35192178 1 CLAMP SADDLE J 22354815 1 PIPE SERVICE K 36786127 1...

Page 115: ...220844 2 CLAMP HOSE C 35326578 1 HOSE 22 INCHES D 35326560 1 ADAPTER E 95953949 1 BUSHING F 35287747 1 FITTING BULKHEAD G 35301506 1 ELBOW H 35376110 1 HOSE ASSEMBLY J 35294735 1 ELBOW K 36777399 1 VA...

Page 116: ...OIL TEMP BY PASS VALVE B XXXXXXXX 1 TEE HSRG ONLY 35295880 1 CONNECTOR ALL UNITS EXCEPT HSRG C 36881936 1 HOSE ASSEMBLY D 35294735 1 ELBOW E 36777399 1 VALVE BALL F 22138515 1 BRACKET CENTRAL DRAINS G...

Page 117: ...N ITEM CPN OTY DESCRIPTION A 35287937 1 ELBOW B 35283506 1 HOSE ASSEMBLY C 35287044 1 ELBOW D 36777399 1 VALVE BALL E 22138515 1 BRACKET CENTRAL DRAINS F 35608694 1 CAP G 35321173 1 FITTING BULKHEAD M...

Page 118: ...ON ITEM CPN OTY DESCRIPTION A 95947487 1 BUSHING B 35294735 2 ELBOW C 35323682 1 HOSE ASSEMBLY D 36777399 1 VALVE BALL E 35321173 1 FITTING BULKHEAD F 22138515 1 BRACKET CENTRAL DRAINS G 35608694 1 CA...

Page 119: ...CONNECTOR B 35287911 3 ELBOW C 35252782 1 HOSE ASSEMBLY D 35285451 1 FITTING BULKHEAD E 35307719 1 HOSE ASSEMBLY F 35287044 1 ELBOW G 36777399 1 VALVE BALL H 35321173 1 FITTING BULKHEAD J 22138515 1 B...

Page 120: ...LIFT POSITION SECURE POSITION ITEM CPN OTY DESCRIPTION ITEM CPN OTY DESCRIPTION A 35279025 1 SCREW B 36848224 1 PIN C 36763670 2 SCREW D 22183685 1 EYE SECURE LIFT E 96702741 2 NUT MANUAL NO DRAWING...

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