Ingersoll-Rand BXR-60, Instruction Manual For Installation / Operation / Maintenance / Parts

Page 1: ...t Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Company or use of trademarks service marks logos or other proprietary identifying marks belonging to Ingersoll Rand Compan...

Page 2: ...in effect at the time of publication and are subject to change without notice CONTENTS SECTION SAFETY PRECAUTIONS AND GUIDELINES 1 INTRODUCTION 2 SYMBOL IDENTIFICATION AND METRIC CONVERSION 3 OPERATI...

Page 3: ...rom being caught up in the machinery or from rings catching on moving parts If you have ANY QUESTIONS about the safe use or maintenance of this unit ASK YOUR SUPERVISOR OR CONTACT ANY INGERSOLL RAND D...

Page 4: ...s and circumstances of the site such as obstacles in the working and travelling area the soil bearing capacity and any barriers separating the construction site from public roads When travelling on pu...

Page 5: ...YS wipe up any spilled fuel immediately ALWAYS disconnect the spark plug before performing any work on the unit DO NOT alter the engine governor settings from that indicated in the engine manual ALWAY...

Page 6: ...to anticipate and evaluate all possible methods of operation Therefore you are the only person who can guarantee safe operation and maintenance It is important that any procedure not specifically reco...

Page 7: ..._______________________________________________________________________4 INTERNATIONALMACHINESYMBOLS The following explains the meaning of international symbols that may appear on your machine OIL PRE...

Page 8: ...ous descent steep ascent carriageway narrows carriageway narrows end of priority sign oncomig traffic has priority priority over oncoming traffic swing bridge road leads onto quay or river bank uneven...

Page 9: ...ll vehicles in both directions Intersection user must give way intersection user must give way Intersection user must give way give way sign stop sign new stop sign old priority road sign no entry for...

Page 10: ...eters pounds 7 233 kilopascal pounds sq in 0 1450 kilopascal bars 0 01 kilowatts horsepower 1 341 liters gallons U S liq 0 2642 liters pints U S liq 2 113 liters quarts U S liq 1 057 meters feet 3 281...

Page 11: ...aily routine maintenance check or inspect the following items to ensure trouble free performance 1 Check fluid lines hoses fittings filler openings drain plugs pressure cap muffler safety shrouds and...

Page 12: ...eds cleaning perform the follwing steps Remove the outer urethane foam and inner element Wash the element in kerosene or diesel fuel Saturate it in a mixture of 3 parts kerosene or diesel fuel and 1 p...

Page 13: ...open the Choke Lever half way or keep it fully open Figure4 3 4 Position THROTTLE LEVER Figure 4 5 to LOW speed position Avoid fully pulling out the rope Return the Handle to its original position 5...

Page 14: ...en CHOKE LEVER 1 Figure 4 3 gradually RUNNING 1 Shift the Throttle Lever Figure 4 5 to HIGH speed position quickly The rammer starts to vibration and move forward Figure4 5 STOPPING 1 Shift the thrott...

Page 15: ...SECTION 4 OPERATING INSTRUCTIONS 4 5 Figure4 6 4 Close the fuel cock 1 Figure 4 7 Figure4 7 Do not stop engine suddenly while running at high speed 1 1...

Page 16: ...e the engine oil with fresh oil 4 Remove the spark plug pour about 5 cc of the engine oil into the cylinder slowly pull the starter handle of the recoil starter 2 or 3 times and re install the spark p...

Page 17: ...r to the requirements and specifications in the engine manufacturer s manual All oil levels are to be checked with the machine parked on a level surface and while the oil is cold unless otherwise spec...

Page 18: ...nance can be hazardous Read and understand SECTION 1 SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance service or repairs ENGINE OIL Drain the engine oil after the first 20 hours of...

Page 19: ...n 1 3 600 3 700 rpm With load 2 Check Bolts and Nuts for looseness Tighten it if necessary 3 Check for fuel and oil leak 4 Keep the RUBBER BUFFER away from oil and fuel 5 Check the V Belt and Timing B...

Page 20: ...fuel Clean spark plug 2 Engine runs irregularly a Fuel line sucks air Retighten the fuel pipe joints and bleed air b Air cleaner is clogged Clean air cleaner or replace element c Engine stalls during...

Page 21: ...fer to INSTRUCTION FOR USE for ROBIN engine EY15D regarding the how to maintenance for engine AIR CLEANER Keep the Air Cleaner Element clean Take out the outer urethane foam and inner element Wash the...

Page 22: ...ng Belt use the following procedures a The impress mark 2 of the Pulley a is the underside position The Tension Arm is the vertical position b Tighten the Bolt 1 and the Timing Belt is adusted automat...

Page 23: ...gine s oil level at the start of each day and maintain it to the full mark on the dipstick Insert the dipstick and check the full mark on the dipstick See Section 9 AIRCLEANER If the machine is operat...

Page 24: ...pstick refill with the proper oil to the upper level 3 Figure 9 1 to the neck of oil filler When changing oil stop the engine loosen the drain plug 4 Figure 9 1 reintall the drain plug before refillin...

Page 25: ...SECTION10 100HOURORMONTHLYROUTINEMAINTENANCE 10 1 NOTE No 100 Hour or Semi Annual Routine Maintenance is required 10 1 10 2...

Page 26: ...SECTION 11 250 HOUR OR QUARTERLY ROUTINE MAINTENANCE 11 1 NOTE No 250 Hour or Semi Annual Routine Maintenance is required 11 1 11 2...

Page 27: ...SECTION12 500HOURORSEMI ANNUALROUTINEMAINTENANCE 12 1 NOTE No 500 Hour or Semi Annual Routine Maintenance is required 12 1 12 2...

Page 28: ...SECTION13 1000HOURORANNUALROUTINEMAINTENANCE 13 1 NOTE No 1000 Hour or Annual Routine Maintenance is required 13 1 13 2...

Page 29: ...SECTION 14 ROUTINE ADJUSTMENTS 14 1 NOTE No Routine Adjustments required 14 1 14 2...

Page 30: ...SECTION 15 MISCELLANEOUS AND OPTIONAL EQUIPMENT 15 1 NOTE No Miscellaneous or Optional Equipment 15 1 15 2...

Page 31: ...SECTION 16 SCHEMATICS 16 1 NOTE No Schematics are necessary for this unit 16 1 16 2...

Page 32: ...AFSNIT 18 RESERVEDELSLISTE SECTION 18 PARTS MANUAL SECTION 17 PARTS MANUAL BXR 60 REVERSIBLE PLATE COMPACTOR...

Page 33: ...Installation A 1 2 Controls Installation A 2 2 Carrying Cart Assembly Tools Decals A 3 2 For Internal Breakdowns See Section I VIBRATION UNIT B Eccentric Case Installation Vibration Unit B 1 2 Tensio...

Page 34: ...Asp Naturally Aspirated Neg Negative NSS Not Sold Separately NSVA Non Serviceable Assembly OD Outside Diameter Pos Positive PSI Pounds per Square Inch Q A Quick Attach Ref Reference RH Right Hand RHSS...

Page 35: ...Always use Ingersoll Rand Replacement parts C...

Page 36: ...in the specified time intervals as stated in the maintenance schedule 0 to 1 000 operating hours Assembly Description Qty CPN Engine Robin Fuel Filter 1 59853366 Fuel Tank Cap 1 59854182 Air Cleaner E...

Page 37: ...ithin the specified time intervals as stated in the maintenance schedule 1 000 to 3 000 operating hours Assembly Description Qty CPN Engine Robin Recoil Starter 1 58922261 Speed Control Assembly 1 593...

Page 38: ...the operating hours listed below Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule 3 000 operating hours plus Assemble Description Qty...

Page 39: ...A 1 2 BXR 60 VIBRATION PLATE AND ENGINE INSTALLATION...

Page 40: ...15 59835371 Washer 4 M8 16 58837774 Engine Assembly 1 See Breakdown I 1 17 59843722 Bolt 4 M8 x 40 18 59831925 Spring Washer 4 M8 19 59838110 Washer 4 8 5 x 20 x 3 2 20 54693155 V belt 1 21 58837543 C...

Page 41: ...A 1 4 BXR 60 VIBRATION PLATE AND ENGINE INSTALLATION CONTINUED...

Page 42: ...Lockwasher 1 M8 44 54693221 Inside Cover 1 45 59843656 Washer 2 10 5 x 40 x 4 5 46 54693239 Lifting Hook 1 47 59832287 Bolt 2 M10 x 30 48 54693247 Operating Handle Includes Items 49 50 1 49 59832287 B...

Page 43: ...A 2 2 BXR 60 CONTROLS INSTALLATION...

Page 44: ...Collar A 1 6 54693288 Collar B 1 7 59952341 Bolt 1 M8 x 55 8 59831925 Spring Washer 1 M8 9 59838110 Washer 4 8 5 x 20 x 3 2 10 54693296 Collar D 2 11 54693304 Bracket D 1 12 54693312 Bracket E 1 13 5...

Page 45: ...A 3 2 BXR 60 CARRYING CART ASSEMBLY TOOLS DECALS...

Page 46: ...40 6 54693619 Tool Kit Includes Items 7 thru 11 1 7 59830018 Double Ended Spanner 1 17 x 19 8 59830000 Double Ended Spanner 1 10 x 13 9 59838805 Slotted Screwdriver 1 10 59839050 Tool Bag 1 11 131644...

Page 47: ...B 1 2 BXR 60 ECCENTRIC CASE INSTALLATION VIBRATION UNIT...

Page 48: ...her 6 M8 13 54693387 Timing Belt 1 14 54693403 Weight 2 15 59832287 Bolt 2 M10 x 30 16 59951632 Spring Washer 2 M10 17 54693411 Shaft A 1 18 54693429 Shaft B 1 19 54693437 Ball Bearing 4 20 59840819 S...

Page 49: ...B 2 2 BXR 60 TENSION ARM INSTALLATION VIBRATION UNIT...

Page 50: ...Washer 1 6 5 x 16 x 3 2 9 54693551 Collar A 2 10 59837997 Ball Bearing 2 11 59838003 Snap Ring 1 12 54693569 Collar E 1 13 54693577 Collar F 1 14 59832535 Bolt 1 M8 x 20 15 59831925 Spring Washer 1 M...

Page 51: ...I 1 2 BXR 60 ROBIN ENGINE 58837774 INTERNAL BREAKDOWN...

Page 52: ...Assembly 1 14 59322016 Ring 1 15 59322024 Ring 1 16 59543231 Steel Ball 1 17 59580845 Spring 1 18 59330761 Throttle Valve 1 21 59322040 Shaft Assembly 1 22 59543157 Spring 1 23 59322057 Screw 1 24 59...

Page 53: ...I 1 4 BXR 60 ROBIN ENGINE 58837774 INTERNAL BREAKDOWN CONTINUED...

Page 54: ...Spring 2 53 59320291 Spring Retainer 1 54 59330704 Tappet 1 55 59320077 Tappet Cover 1 56 59320085 Rubber Pipe 1 57 59320101 Flange Bolt 2 58 N S S Gasket 1 59 59320093 Breather Plate 1 60 N S S Gask...

Page 55: ...I 1 6 BXR 60 ROBIN ENGINE 58837774 INTERNAL BREAKDOWN CONTINUED...

Page 56: ...rting Pulley 1 94 58922261 Recoil Starter 1 95 58922279 Spiral Spring 1 96 58922311 Reel 1 97 58922303 Starter Rope 1 98 58922295 Starter Knob 1 99 58922287 Knob Cap 1 100 58922337 Ratchet 2 101 58922...

Page 57: ...I 1 8 BXR 60 ROBIN ENGINE 58837774 INTERNAL BREAKDOWN CONTINUED...

Page 58: ...N S S Main Bearing Cover Includes Items 128 thru 130 1 128 59853291 Oil Seal 1 129 59854133 Bearing 1 130 N S S Pin 1 131 59854141 Dip Stick 2 132 N S S Gasket 2 133 N S S Gasket 1 134 59320010 Bolt a...

Page 59: ...rt_______________________A 3 3 Assembly Clutch Shoe________________________A 1 3 Assembly Connecting Rod_____________________ I 1 5 Assembly Engine ___________________________A 1 3 Assembly Fuel Strai...

Page 60: ...e the Air Cleaner Element is what needs to be replaced refer to the parts listing for the Engine The Air Cleaner used on your machine is found in Functional Group I Section 1 this makes up the first p...

Page 61: ...nctional descriptions If searching for the Air Cleaner Element the first listing in the Word Index is Air Cleaner Element The item is also listed as Element Air Cleaner The alpha numeric listing in th...

Page 62: ...__________________ A 3 3 Dip Stick _______________________________ I 1 9 E Eccentric Case _________________________ B 1 3 Element Air Cleaner ______________________ I 1 3 Engine Assembly______________...

Page 63: ...__________ I 1 3 Timing Belt ____________________________ B 1 3 Tire Wheel Assembly ___________________ A 3 3 Tool Bag ______________________________ A 3 3 Tool Kit _______________________________ A 3...

Page 64: ...22386 I 1 3 58922394 I 1 3 58922402 I 1 7 58922410 I 1 9 59188011 A 3 3 59188300 A 3 3 59188458 A 3 3 59305490 I 1 9 59305607 I 1 3 59309252 I 1 7 59319772 I 1 3 59319970 I 1 9 59319988 I 1 9 59319996...

Page 65: ...3 59832287 A 1 5 B 1 3 59832535 A 1 3 A 1 5 B 1 3 B 2 3 59832931 A 1 5 A 2 3 59833103 A 1 5 59833350 A 2 3 B 2 3 59835371 A 1 3 A 1 5 A 2 3 B 1 3 59837997 A 2 3 B 2 3 59838003 A 2 3 B 2 3 59838011 B...

Page 66: ...ibility of the user User must present proof of purchase at the time of exercising warranty The above warranty does not apply to failures occurring as a result of abuse misuse negligent repairs corrosi...

Page 67: ...2000 Ingersoll Rand Company Printed in U S A Road Development Ingersoll Rand Company 312 Ingersoll Drive Shippensburg PA 17257...