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Product Maintenance

Information

Force 5i Winch Series

Models

FA2i and FA2i-MR

Save These Instructions

R

Form MHD56303

Edition 2

October 2013

71452189

©

 2013 Ingersoll-Rand

Summary of Contents for FA2.5i

Page 1: ...Product Maintenance Information Force 5i Winch Series Models FA2i and FA2i MR Save These Instructions R Form MHD56303 Edition 2 October 2013 71452189 2013 Ingersoll Rand...

Page 2: ...wire rope under equivalent loading and in the same operating section as accomplished during previous inspections If the actual diameter of the wire rope has decreased more than 1 64 inch 0 4 mm a tho...

Page 3: ...0 hrs 2 years or 2 000 hrs 3 years or 3 000 hrs 5 years or 5 000 hrs 6 years or 6 000 hrs 8 years or 8 000 hrs 10 years or 10 000 hrs Inspect Motor X X X Inspect Manual Band Brake X X X X X X X Inspec...

Page 4: ...nd Distributor or the factory for technical assistance COMPONENT CONDITION CORRECTIVE ACTION NOTES Pass Fail Repair Replace Uprights and Siderails Drum Band Brake 125 Load Test Drum Locking Pin Disc B...

Page 5: ...Insufficient air supply Ensureairpressureatwinchinletisatleast90psig 6 3bar 630kPa atratedvolume Clean air line filter Air leak Check hose and fitting connections Inspect hose s for breaks Tighten fit...

Page 6: ...d located at top of brake housing during reassembly n Manual Drum Band Brake Refer to Dwg MHP0209 1 Release wire rope tension on drum 2 Raise handle 104 to free brake bands 128 3 Remove cotter pin 102...

Page 7: ...rain into a suitable container Loosen fill cap 462 to vent the motor housing 7 Drain oil from the gear reduction assembly by removing pipe plug 48 when positioned at its lowest point 8 For winches wit...

Page 8: ...required n Cleaning Inspection and Repair n Cleaning Cleanallwinchcomponentpartsinsolvent exceptdrumbrakebandsanddiscbrake friction plates The use of a stiff bristle brush will facilitate removal of a...

Page 9: ...ry valve 467 with the end of the crank shaft 473 The three drive pins on the crank shaft end of the rotary valve should fit in the holes in the crank shaft without appreciable play If the holes in the...

Page 10: ...iction plates 19 with a light motor oil refer to Recommended Lubricants in Product Information Manual Install friction plates 19 and drive plates 18 in brake housing 17 Begin with a friction plate the...

Page 11: ...er to Dwg MHP2695 Two people are recommended when installing press roller assembly 1 If shaft collars 404 have been removed replace and install in uprights 42 and 84 andinbothendsofarm 407 Greasebushi...

Page 12: ...ass 10 9 Dry Lubricated PTFE Dry Lubricated PTFE M6x1 9 10 6 7 4 11 12 8 9 5 6 M8x1 25 21 23 16 18 9 11 26 30 20 22 12 13 M10x1 5 41 47 31 35 19 21 53 60 39 45 24 27 M12x1 75 71 81 54 61 32 36 91 103...

Page 13: ...SERVICE NOTES Form MHD56303 Edition 2 13...

Page 14: ...SERVICE NOTES 14 Form MHD56303 Edition 2...

Page 15: ...SERVICE NOTES Form MHD56303 Edition 2 15...

Page 16: ...R www ingersollrandproducts com...

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