Inventus Power PROTRXion M-24V60-TRX, User Manual

Page 1: ...inventuspower com info inventuspower com 1 877 423 4242 Inventus Power Inc 1200 Internationale Parkway Woodridge IL 60517 Designed Manufactured by PROTRXion Battery User Manual M 24V60 TRX ...

Page 2: ... Directive 2006 66 EC on batteries and accumulators and waste batteries and accumulators EU Directive 1907 2006 on the Registration Evaluation Authorization and Restriction of Chemicals REACH Management Methods for Controlling Pollution Caused by Electronic Information Products Regulation China RoHS Model Part No CANopen M 24V60 TRX w out heater 58692 103 Release Date Revision Scope of Change 2022...

Page 3: ...not constitute additional warranties and representations Technical Support For any issues please email tech_support inventuspower com Inventus Power and PROTRXion are trademarks of Inventus Power Copyright 2021 Inventus Power All rights reserved Please read all contents of this User s Manual prior to the installation of Inventus Power PROTRXion Batteries CANOpen Controller Area Network Bus communi...

Page 4: ...Battery Charger 10 Connecting the Battery 11 Battery Terminal Torque Rating 11 Module Configuration 12 Communications 13 Pin Definition 14 Battery Modes 15 Battery State of Charge Indicator 16 Disconnecting the Battery 17 Battery Specifications 17 Battery Performance Data 18 Maintenance and Storage 19 Transporting Lithium ion Batteries 20 Emergency and First Aid Procedures 22 Troubleshooting 23 Se...

Page 5: ...ulative tools required for assembly Dispose of the battery properly in accordance with local state and federal regulations Extinguish any flames with a carbon dioxide dry powder fire extinguisher and cover with copious amounts of water Do not use with other types of batteries connected with the PROTRXion products Do not short circuit the battery terminals Do not operate or store the battery beyond...

Page 6: ...tery packs and peripherals What s in the Box Inventus Power PROTRXion battery UNDOT 38 2 IATA approved packaging QR Code Slip to access manuals datasheets and more supporting documents Signal connector dust covers pre installed on battery Terminal bolts pre installed on battery Protective battery terminal covers Note All power and signal cables must be purchased seperately Unpacking If possible do...

Page 7: ...ber Format FF Factory Location TJ Tijuana Mexico QX QingXi China XXXXXXXX Work Order Number 8 digits SSSSS Battery Serial Number 00001 65535 YYYYMMDD Mfg Date Year Month and Day Product Dimensions Description 1 Negative Terminal 2 Signal Connector 1 3 Signal Connector 2 4 Positive Terminal 5 Battery State of Charge Indicator 2 5 3 4 1 ...

Page 8: ... is not used to prevent self consumption current drain and extend storage life Press the SOC button for 20 seconds Pin 1 Pin 5 VINTLK Pin 4 VGND Pin 3 VWAKE Battery can also receive a wake up signal from the signal connector by shorting pin 4 VGND to pin 5 VINTLK to wake up battery from Ship Mode Wake Up Connect pins 4 5 to exit Ship Mode 1 2 3 4 5 6 7 8 ...

Page 9: ...les If your application requires communication please connect a CAN cable to the battery signal connector and respective system or chargers Copper Wire Gauge AWG Metric Wire Cross Section mm2 Ampacity A 14 2 081 20 12 3 309 25 10 5 261 30 8 8 366 50 6 13 302 65 4 21 151 85 3 26 671 100 2 33 632 115 1 42 409 130 0 1 0 53 460 150 00 2 0 67 400 175 Item Mfg Part No Cable Length Where to Purchase Pack...

Page 10: ...een connected connect the CAN communication to the battery to optimize the charger performance preferred chargers recommended by Inventus Power Charge Voltage Current Float Charge Voltage Charger Current Max charge current rate will vary depending on ambient temperature and battery state of charge Charging above the recommended current rate may impact the battery cycle life For more de tailed info...

Page 11: ...battery M12 connectors to avoid dam aging the battery 7 If the battery charger is integrated with the device drawing power from the PROTRXion battery then please follow manufacturers recommended sequence for each battery connection 8 Please contact Inventus Technical Support if the system requires more than 10 batteries Battery Terminal Torque Rating CAUTION When using bolts to engage the battery ...

Page 12: ...rocess can be repeated to up to the max scalability or until the desired capacity is reached Finally use another set of power cables with the same wire gauge to connect the positive terminal from the first battery and the negative terminal from the last battery in the parallel chain to the host system This will ensure proper balancing of the system See parallel connection diagram below Note CAN li...

Page 13: ...d fault codes can be read from the battery using CANopen or J1939 communication Communication protocol of the battery is dependent on part number not model name A signal interface is used as the communication interface between the battery and a connected device If in doubt please consult with Inventus Power Technical Support tech_support inventuspower com on further instructions on the signal cabl...

Page 14: ...o enable discharging 4 VGND Pack signal ground used to pull Wake up and Interlock low 5 VINTLK Interlock input pin active low to enable charging 6 PACK_S_ID Pack series configuration ID leave floating Connections of M 24V60 TRX battery are parallel only 7 VCANL_BATT CAN Low for module to module communications 8 VCANH_BATT CAN High for module to module communications Pin Definition M 24V60 TRX ...

Page 15: ...5 6 7 8 Mode Name VWAKE VINTLK Action Mode Description Sleep Off High or Hi z Off High or Hi z Disconnect pins 3 4 and 5 to enter Sleep Mode Low power mode MOSFETs open Charge Off High or Hi z On Low Connect pins 4 and 5 to enable charging Charge allowed MOSFETs closed Charge On Low On Low Connect pin 4 to pins 5 and 3 to enable charging Charge allowed MOSFETs closed Discharge On Low Off High or H...

Page 16: ...he figure below The LED will capable of representing a range for the remaining SOC The LED will remain lit for 5 seconds after the button is pressed before turning off unless the SOC is 10 or less than the first LED will blink on and off for 10 seconds The LED will come on when the following conditions are detected LED Indicator Status Battery State of Charge 81 100 61 80 41 60 21 40 11 20 1 to 10...

Page 17: ...ositive cable from the positive terminal on the battery 5 Disconnect the negative cable from the negative terminal on the battery Battery Specifications Specification M 24V60 TRX Cell Chemistry Lithium Iron Phosphate Voltage Nominal Max Charge 25 6V 28 0V Energy Rated Capacity 1 51kWh 59Ah Continuous Current per module 75A Peak Pulse Discharge 25 C and 10secs 240A Cycle Life 25 C and 80 DoD 3 000 ...

Page 18: ...ndition Ambient Temperature 18 19 20 21 22 23 24 25 26 27 28 0 5 10 15 20 25 30 35 40 45 50 55 60 65 Voltage V Capacity Ah 0 3C 0 5C 1 0C M 24V60 TRX Capacity vs Discharge Rate Test Condition Ambient Temperature M 24V60 TRX Charging Performance Test Condition Ambient Temperature M 24V60 TRX Capacity vs Discharge Rate Test Condition Ambient Temperature ...

Page 19: ...d usability Voltage Checking The voltage of the battery can be monitored during normal operation or as part of standard tests performed periodically to assess the health of the battery If you find the battery voltage under 20V at room temperature the battery has been over discharged or is self discharging due to some defect parasitic load Discontinue use until the fault can be corrected and the ba...

Page 20: ...TRXion battery is integrated into a host system the host may be subject to additional transportation regulations that require additional certification testing Since Inventus Power cannot anticipate every possible configuration and application you must verify that your system integrated with our PROTRXion battery system is compliant with all local ordinances and regulations Transporting Batteries f...

Page 21: ...rous Goods certified boxes and packaging materials as specified by the Department of Transportation DOT The packaging must protect the contents from reasonable handling damage and prevent short circuits from taking place Ideally one would use the original box if it s still in good condition 5 The package should be prepared for shipment and shipping documents should be signed by an individual who i...

Page 22: ...nts the following could occur Vapor or mist could irritate eyes mucous membranes and or respiratory tract Irritation to eyes and skin Exposure can cause nausea dizziness or headache In case of contact with the battery s electrolyte Immediately flush eyes with copious amounts of water for at least 15 minutes Assure adequate flushing of the eyes by separating the eyelids with fingers Flush skin with...

Page 23: ...esume operation after discharge has been stopped F4 Over current permanent fault Disconnect and replace battery F5 Short circuit Check all connection point to battery system F6 Cell under voltage during discharge only Recharge battery F7 Cell over voltage during charge only primary Discharge battery down to 20 SOC and then recharge battery F8 Cell over voltage during charge only secondary Disconne...

Page 24: ...rial Number Date of Purchase Serial Number Date of Purchase Serial Number Date of Purchase Serial Number Date of Purchase Serial Number Date of Purchase Serial Number Date of Purchase Serial Number Date of Purchase Serial Number Date of Purchase Serial Number Date of Purchase Serial Number Date of Purchase Serial Number Date of Purchase Serial Number Date of Purchase Serial Number Date of Purchase...

Page 25: ...g the built in circuit breaker to the ON position 8 Pairing the battery with incompatible equipment Use of accessories not recommended or sold by the manufacturer may result in a risk of fire electric shock or injury to persons and will Void the Warranty 9 Exceeding the maximum continuous discharge rate or charge rate can damage and void the PROTRXion battery Inventus does NOT cover product damage...

Page 26: ...roperly For information about recycling please visit our website at www inventuspower com Technical Support If you have any technical questions regarding the PROTRXion battery please contact our technical support team at Phone 1 877 423 4242 E mail tech_support inventuspower com ...