IPM 810103, Operationing Manual With Parts Identification

Page 1: ...810103 810104 IP01 SERIES 1 1 RATIO TRANSFER PUMP OPERATIONING MANUAL WITH PARTS IDENTIFICATION IPM INC Manufactured by International Pump Manufacturing Inc ...

Page 2: ... only be operated or serviced by properly trained individuals thoroughly familiar with the operating instructions mechanics and limitations of the equipment Notice All statements information and data given herein are believed to be accurate and reliable but are presented without guarantee warranty or responsibility of any kind expressed or implied Statements or suggestions concerning possible use ...

Page 3: ...10 3 3 Daily maintenance check 11 3 4 Disassembly procedure 11 3 5 Assembly procedure 15 4 0 PARTS IDENTIFICATION 16 4 1 Parts drawing for air motor section of 810103 810104 16 4 2 Parts drawing for fluid section of 810103 17 4 3 Parts drawing for fluid section of 810104 18 5 0 REPAIR KITS 19 6 0 TROUBLE SHOOTING 20 7 0 TECHNICAL SPECIFICATIONS 21 8 0 WARRANTY AND DISCLAIMER 23 ...

Page 4: ...everage to move equipment to avoid damage and injury Do not alter this equipment as doing so could cause it to function incorrectly and or cause serious injury Altering this equipment in any way will also void any and all warranty guarantees from the manufacturer Material fluid compatibility Always ensure the chemical compatibility of the fluids and solvents used in the fluid section of these pump...

Page 5: ... is time to dispense fluidagain If you are unsure that the fluid pressure has been relieved due to a blockage in a component or a hose carefully relieve the pressure by carefully loosening the hose end coupling to allow the fluid pressure to escape slowly After the pressure has been relieved the fitting can then be removed and any blockages removed Flush the pump before initiating operation 1 The ...

Page 6: ...ugged in or unplugged when these hazards exist Should any evidence of static electricity sparks or small shocks while in contact with the equipment exist discontinue pump operation immediately Investigate the source of the static electricity and correct the grounding problem Do not use the system until the grounding problem is repaired Grounding the pump Always use the following procedures for gro...

Page 7: ...l times during operation Regular checks of the hose ground resistance with a resistance meter using a suitable range and a comparison to the Manufacturer s Specifications will ensure that the ground is within specifications If it is not within specified limits it should be replaced immediately Solvent cleaning While cleaning the system with solvent secure the metal part of the dispensing valve in ...

Page 8: ...l installation providing a guide for your reference but many other installation methods can be used based on your specific application Some parts shown are not included but are sold separately Feel free to call your Local Distributor for assistance ...

Page 9: ...hieved by using this fluid drain valve Always use a metal valve for grounding purposes Lubrication Connect an air lubricator to help achieve maximum pump longevity The in line lubricator provides proper lubrication to the air motor during operation see daily maintenance check page 14 Next install a bleed off master air valve on the system This valve is required on your system to relieve trapped ai...

Page 10: ...ing worked upon When running empty the operating speed will rise rapidly increasing the chance of damage to the pump and or components During operation should the pump be found to run too fast stop it immediately and ensure the fluid supply is not too low or the drum is empty If air has gone into the system repeat the priming procedure Ensure that all air has been expelled from the lines before be...

Page 11: ...iate cleaning fluid to maintain the maximum service life of the equipment 3 4 Disassembly procedure 1 All inlet outlet hoses should be removed and the pump moved to a suitable workarea 2 Clamp on the outlet housing with the outlet hole against one of the jaws of the vice Alternatively a pipe clamp may be utilized instead of a vice When clamping the housing it becomes possible to remove either the ...

Page 12: ... capacity This is a design element to reduce out gassing and suction pressure within the pump While the foot valves are readily interchangeable with the older style the internal components are not so take care when ordering replacement parts 5 With a strap wrench close to outlet housing unscrew the air cylinder taking care NOT to bend the piston rod in the process Examine air cylinder for damage t...

Page 13: ...in place Shown in the picture below are the components for the upper check valve 10 Re assemble the hex nut noto the connecting rod Install the piston valve housing assembly onto the connecting rod Adjust the piston valve housing so that the tolerance between the connecting rod and the piston valve is between 0 060 and 0 080 using a feeler gauge for accuracy This gap is extremely importantbecause ...

Page 14: ...rench near the base as shown remove the air cylinder Examine the conical spring in the air motor cap to ensure that it is not damaged or loose Slide the air motor assembly with the piston shaft out through the air motor base Examine the V block packing for damage and replace if necessary Examine the square cut gaskets in the air motor cap top and bottom and replace if needed This gasket seals the ...

Page 15: ...e air motor base in a vice and use a strap wrench to assemble the air cylinder and the air cylinder cap to the air motor base Hand tighten the air cylinder cap and connect piston shaft to displacement rod with flat headed pin then secure with cotter pin Install tie rods in outlet housing Insert piston shaft through the packing s and secure the three lock nuts with threadlocker then torque to 8 inc...

Page 16: ...art number 500142 threads and part number 500138 require the use of threadlocker to help ensure they do not come undone 4 0 PARTS IDENTIFICATION 4 1 Parts drawing for air motor section Pump 810103 810104 ...

Page 17: ... Part number 500142 threads and part number 500138 require the use of Loctite 243 to help ensure they do not come undone 4 2 Parts drawing for fluid section Pump 810103 ...

Page 18: ...4 3 Parts drawing for fluid section Pump 810104 ...

Page 19: ... 1 500144 O ring 3 601004 Fluid section repair kit Teflon package Part Description Qty 500153 Female gland 1 500154 Male gland 1 500180 V block packing 3 500181 Piston cup 1 601006 Fluid section repair kit UHMW PE package Part Description Qty 500153 Female gland 1 500154 Male gland 1 500119 V block packing 3 500132 Piston cup 1 ...

Page 20: ... air motor Clogged muffler Allow ice built up on the air motor to thaw Clean or replace the muffler Low output both stokes Restricted fluid hoses Bad fluid seal in the foot valve or defective piston cup Clean clear or replace hoses Replace ball and or piston cup in fluid section Low output on up stroke Bad or damaged piston cup Replace piston cup in the fluid section Low output on down stroke Bad ...

Page 21: ... 2 lpm MAXIMUM FLUID PRESSURE 180 psi 12 4bar AIR INPUT PRESSURE RANGE 30 180 psi 2 12 4 bar AIR INLET SIZE 1 4 NPT F FLUID INLET SIZE 810104 3 4 NPT M FLUID OUTLET SIZE 3 4 NPT F WEIGHT Stubby Drum 11 lbs 4 9 kg 14 3 lbs 6 5kg Packing seals UHMWPE Rod and cylinder Stainless steel ...

Page 22: ...tically to bold line for input air pressure 3 Follow horizontally to left edge of chart to read maximum available fluid pressure 1 Locate fluid flow along bottom edge of chart 2 Follow vertically to bold line for input air pressure 3 Follow horizontally to right edge of chart to read air consumption ...

Page 23: ...nt tampering or altering of equipment lack of improper maintenance and or by substitution of non IPM parts Additionally IPM shall not be liable for nor does the warranty apply to operational wear damage or malfunction caused by incompatibility of accessories components structures equipment or materials not supplied by IPM The warranty does not apply to nor will IPM be responsible for the improper ...

Page 24: ...3107 142nd Avenue East Suite 106 Sumner WA 98390 U S A TEL 253 863 2222 FAX 253 863 2223 Website www ipmpumps com Updated Jun 2016 ...