Iran Tractor ITM 950, Operators Instruction Book

Page 1: ...Iran Tractor Industrial Group OPERATOR INSTRUCTION BOOK Tractor Models ITM 950...

Page 2: ...OPERATOR INSTRUCTION BOOK ITM 950 TRACTOR Ver 01 Collect and edited by research and development center of IRAN TRACTOR MANUFACTURING COMPANY ITMCo...

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Page 4: ...aried applications of this machine and assist you in resolving your problems in the cases that you strike a problem not covered by this manual Call on him at any time when you have a question or need...

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Page 6: ...ther thermostart Starting the tractor with jump leads Stopping the engine Emergency stop Running in Use of the travel speed chart Driving the tractor Foot throttle Brakes Towing Driving in deep water...

Page 7: ...ent Battery Alternator and fan belt Headlights Bulb replacement 62 63 65 65 66 67 68 69 69 70 70 71 71 73 74 74 75 76 77 Lights Fuse box Auxiliary electrical supply Safety decals Cleaning the tractor...

Page 8: ...ications form Introduction Warranty pre delivery installation Safety symbols and terms General safety rules Safety before operating Safety starting Safety during operation Safety after operation Safet...

Page 9: ...in any communication to your Iran Tractor Manufacturing Company ITMCo Dealer Tractor serial number Figs 1 and 2 Engine serial number Fig 3 Model Owner or operator Nearest ITMCo Dealer Date of install...

Page 10: ...owed carefully the trac tor will give years of service in the tradi tion of ITMCo The installation of the product by the Dealer gives the opportunity to ensure that these operating and maintenance ins...

Page 11: ...ainte nance of the machine should be present for these instructions NOTE ITMCo will not accept responsibility for any claim resulting from the fitment of non approved parts or attachments or unauthori...

Page 12: ...will be included any more Training When delivering tractor owner will be trained primary repair and maintenance courses These courses will be hold by distributer or dealer Warranty discreditation con...

Page 13: ...and the word CAUTION is used to indicate a potentially hazardous situation that if not avoided may result in MINOR OR MODERATE INJURY IMPORTANT The word IMPORTANT is used to iden tify special instruc...

Page 14: ...lothing DO NOT wear loose clothing This may catch on moving parts of the tractor or implement causing injury Wear protective clothing and safety equipment Prolonged children Fig 5 Reading the operatio...

Page 15: ...tractor is fitted with an authorized pas senger seat Where regulations permit passengers must only be carried if the tractor is fitted with an approved ITMCO passenger seat quired for the application...

Page 16: ...where required by law Always comply with local traffic regu lations when driving on public roads Handle fuel safely Diesel fuel is flammable and must be handled with care Never refuel or service the f...

Page 17: ...me to check the electrolyte level always use a voltme Roll over protective structure ROPS DO NOT weld drill or alter ROPS safety structure whether supplied or locally fit ted Damaged ROPS must not be...

Page 18: ...ive or has missing parts Make sure that the maintenance procedures in this operator s book are completed before us ing the tractor DO NOT leave the tractor unattended with the engine running Service t...

Page 19: ...sure may break the bead or even the rim with a dangerous explosive force If both beads are not seated when the maximum recommended pressure is reached deflate reposition the tyre relubricate the bead...

Page 20: ...exhaust fumes may cause asphyxiation Always start the engine from the op erator s seat with all the transmission le vers and the PTO lever in neutral WARNING Never attempt to start the engine while st...

Page 21: ...on steep slopes Keep a firm grip on the steering wheel at all times with the thumbs clear of the spokes when driving the tractor When a cab or ROPS is fitted if the tractor overturns hold the steering...

Page 22: ...outside its limits Do not try to upgrade the tractor s performance by unapproved modifications Use a safety chain A safety chain Will help control drawn equipment should it accidentally separate from...

Page 23: ...ING DO NOT remove or obscure Caution Warning or Instruction Decals Replace any Caution Warning or Instruction De cals that are not readable or are missing Replacement decals are available from your De...

Page 24: ...1 General information 17 The location of safety decals...

Page 25: ...General information 1 18 The location of general decals...

Page 26: ...Controls and instruments General symbols Controls Operating Instruments Warning light panel Lever and switches Pedals and gear levers Controls Genaral Seat 20 22 23 23 25 27 30 30 2 Chapter...

Page 27: ...ols are shown below with an indication of their meaning Right direction indicator Left direction indicator Master lighting switch Engine coolant Upper beam Lower beam Engine oil pressure Air filter Ba...

Page 28: ...ls and instruments 21 Engine rev min Temperature of cooling water Fast Ignition on Slow Ignition off Reverse Thermostart engine start Caution and Warning Thermostart only Hazard warning Read operators...

Page 29: ...nd throttle control lever 9 Live P T O lever engine or ground speed selector 10 Differential lock pedal 11 Three point hitch control lever Divid ing valve 12 Hand brake 13 Clutch pedal 14 P T O engage...

Page 30: ...ge 5 Fig 2 This shows the amount of fuel in the tank Fuel cut off control 9 Fig 2 To stop the engine pull the control fully OUT to cut the fuel supply to the in jectors and stop the engine Push the co...

Page 31: ...comes on Alternator charge warning light This red light comes on when the en gine starts and the starter switch key re turns to the auxiliary position The light will come on if the starter switch key...

Page 32: ...rn ing light This orange light comes on when the differential lock is engaged NOTE The bottom right hand light is not used but has a bulb fitted which can be used as a spare Levers and switches NOTE O...

Page 33: ...ry Fig 5 1 2 3 4 The starter switch has four positions Fig 5 1 Off Turn the key to this position to stop the engine on ITM 950 tractor 2 Auxiliary This position permits the electrical services to be s...

Page 34: ...disengage the drive to the transmission Main gear lever 1 Fig 8 The gear lever has a diagram 3 Fig 8 engraved on a plate that riveted on the steering cover and indicate the respective gear positions...

Page 35: ...hand throttle setting when in creasing engine speed When the foot throttle is released the engine will return to the speed set by the hand throttle Differential lock pedal Fig 10 Fig 10 The differenti...

Page 36: ...ction of the tractor linkage This system is fully ex plained in the operation section on pages 42 to 44 PTO levers Figs 13 and 14 Live PTO lever Fig 13 Fig 13 To engage live PTO depress the clutch ped...

Page 37: ...ctions Before using en sure that the trailer plug is correctly wired up SEAT Spring suspension seat Fig 19 To adjust the seat for height proceed as follows 1 Weight adjustment For maximum comfort it i...

Page 38: ...slide the seat either forward or backward as required Seat belt Fig 20 The seat belt when fitted to tractors with ROPS is a simple lap type it can only be effective if The seat is properly adjusted Th...

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Page 40: ...l speed chart Driving the tractor Foot throttle Brakes Towing Driving in deep water Power Take Off PTO Hydraulic lift system Tillage operation Position control Lifting linkage Attaching an implement D...

Page 41: ...steering full power steering is not immediately available when the tractor is started in very cold conditions below 0 C 32 F In these conditions allow the tractor engine to run for three minutes befor...

Page 42: ...conds CAUTION If the engine fails to start ensure that the starter motor pinion is at rest before re engaging the starter motor 10 Re engage the starter by moving the key to the start position 11 When...

Page 43: ...mage to the turbo charg er when fitted allow the engine to idle at 1000 rev min for approximately one min ute This will allow the turbo charger tur bine to slow down and manifold to cool This must not...

Page 44: ...when travelling in a speed limited area 2 To establish the correct gear and ground speed at which the P T O driven implements e g spinner broad casters or sprayers etc will operate at 540 rev min for...

Page 45: ...Low work range The main gear lever 1 provides the operating gears within the range selected Fig 5 2 1 GENERAL DRIVING ADVICE 1 Use the hand throttle to control the tractor speed when working in the f...

Page 46: ...ls must always be locked together to ensure uniform brake application and maximum stopping abil ity Only unlock the brakes when making sharp turns Sharp turns must only be made at slow speeds Fig 6 Op...

Page 47: ...isengage the PTO stop the engine and remove the key DO NOT work under raised equipment Before engaging a PTO driven im plement and after fitting ALWAYS carefully raise and lower the imple ment using P...

Page 48: ...the reverse direction To engage the PTO Proportion of ground speed Depress the clutch pedal fully move the PTO engaging lever Fig 9 and live PTO lever Fig 9 B position to up posi tion In this positio...

Page 49: ...then let it be remain in steady state 2 In order to lower the arms move the position control lever down until de sired height is reached then let it be remain in steady state 3 To keep implement in th...

Page 50: ...n be ad In work When the desired working depth has been obtained do not move the control lever For adjusting of work depth move the control lever to down side and for de creasing of work depth move th...

Page 51: ...fitted 2 Ensure that the stabilizers have side Key to Fig 12 1 Top link 2 Stabilisers 3 Left hand lift rod 4 Lower links 5 Right hand adjustable lift rod 6 Lifting cylinders 7 Levelling lever Top lin...

Page 52: ...e with the dimensions given in Table 3 3 depending on the category of linkage used In this tractor is category 1 see Fig 14 Linkage type A lower link width B Top link height Category 1 683 mm 460 mm m...

Page 53: ...ive the tractor forward before returning the Hydraulic Control Lever to the Transport posi tion SAFETY CHAINS Fig 15 When towing implements on the high way use a safety chain with a tensile strength e...

Page 54: ...icken houses etc When the ROPS frame is in the lowered position the seat belt must NOT be worn Drive with extra care In this position roll over protection is not provided The ROPS frame MUST be mainta...

Page 55: ...ame Fig 18 Fig 18 To fold down and erect the frame pro ceed as follows 1 Slack and remove the nuts 2 Hold the frame steady and withdraw all bolts 3 Using extreme care the upper frame is heavy and stan...

Page 56: ...ic oil level Hydraulic pump Steering and linkage pump oil strainer Wheels Tractor lift points Wheel mounting Tyres Track setting Rear wheel weights 50 51 54 55 55 56 58 60 62 63 65 65 66 67 68 69 69 7...

Page 57: ...to 81 4 to 27 10W 30 15W 30 20W 30 10W40 15W 40 20 Hot Above 64 Above 18 15W 40 20W 30 20W 40 20W 50 Diff lock reservoir All conditins All conditins All conditins Brake fluid DOT3 Table 4 1 Oil capac...

Page 58: ...Change the fuel filter 60 5 Service the injectors 61 3 Air cleaner Check the oil bath air cleaner level 62 8 Change air filter 62 9 Cooling system Check the radiator coolant and top up 63 10 Clean th...

Page 59: ...numbers and lubricating points of the tractor are shown on the next page NOTE Flexible maintenance times vary according to individual conditions of operation You must establish times for servicing fl...

Page 60: ...tenance and adjustment 53 Flex 100 hourse 250 hourse 500 hourse 1000 hourse Tractor Maintenance and Lubrication chart 21 1 8 11 20 6 6 6 6 5 4 3 22 21 19 6 21 13 7 10 12 9 2 22 22 17 16 18 21 22 17 16...

Page 61: ...h the Service En gineer Routine service This section gives full details of the service procedures necessary to maintain your tractor in peak efficiency Also infor mation on how to make the adjustments...

Page 62: ...es providing facilities for receipt of used oil If in doubt contact your local authority for advice Servicing the tractor Keep hands tools and items of cloth ing clear of all moving parts Avoid skin c...

Page 63: ...to allow pressure to escape before removing it This is par ticularly important if the engine is hot Fuel filler Fig 4 WARNING Do not fill with fuel when the engine is hot or running To remove the fue...

Page 64: ...conditions Fig 5 Fig 6 Fig 6 Articulated swivel housing jointed to main box nipple 1 point Fig 7 Fig 8 Fig 7 Clutch pedal nipple 1 point Fig 8 Differential lock pedal nipple 1 point Fig 9 Fig 10 Fig 9...

Page 65: ...urs Fig 12 1 With the tractor standing on level ground place a drain pan beneath the engine sump then remove the engine sump plug 2 Allow the old engine oil to drain out completely 3 Refit the drain p...

Page 66: ...onditions and low fuel quality change the engine oil and oil filter every 125 hour or 6 months whichever is the sooner Valve tip clearances Fig 14 Check the valve tip clearances eve ry 1000 hours The...

Page 67: ...e it Fig 15 3 2 4 1 5 Discard the element 2 6 Reassemble with new filter element and a new gasket 4 7 Remove air from the fuel system and check for leaks Removing air from the fuel system If at any ti...

Page 68: ...17 on the fuel injection pump and oper ate the fuel lift pump until fuel free of air bubbles issues from the vent then retighten the vent plug Fig 17 1 2 Fuel injectors and thermostart 5 Slacken the...

Page 69: ...ng the system 5 Eliminate air from the system through the thermostart fuel pipe connection 2 Fig 16 or outlet union on top of the fuel filter from the injectors 4 Remove the injector flange setscrews...

Page 70: ...kin and eyes Wear suitable protective clothing and gloves Harmful by inhalation and if swal lowed If swallowed seek medical advice immediately and show the label or container Coolant Check the radiato...

Page 71: ...ions must be added to the cooling system water Use ITMCO ad vised Anti freeze available from your IT MCO local Dealer who will advise you of the correct proportions of anti freeze mix ture to suit you...

Page 72: ...ed with oily substances may be cleaned with a detergent solution pref erably applied with a high pressure washer CLUTCH ADJUSTMENT Fig 24 Check the clutch adjustment every 100 hours When the tractor e...

Page 73: ...erential lock every 500 hours Ensure that the pedal Fig 26 operates freely throughout its complete travel Fig 26 Check the fluid level every 250 hours WARNING It is very important that the following s...

Page 74: ...ling Pors Front Rear 1 2 Max Min Check the transmission and hy draulic oil level every 100 hours The oil level must be maintained be tween the MAX and MIN marks on the dipstick for normal use When usi...

Page 75: ...of the oil then if necessary add further oil and refit the filler plug Hydraulic pump Steering and linkage pump oil strainer Figs 31 and 32 Change hydraulic pump oil strainer every 1000 hours 1 Drain...

Page 76: ...min and max of oil gauge NOTE At the first Dealer Service 50 hours the steering pump filter and oil must be changed by your ITMCO dealer WHEELS Due to size and load on tractor wheels bear following p...

Page 77: ...danger area After setting track or just changing wheels check tightness of nuts and in case of setting also bolts on rims on front and rear wheels with correct torque Regularly check tightness of nuts...

Page 78: ...r ten hours or two hours if on loader work and then recheck and if necessary retighten twice more at ten hour intervals This protects against the loosening that occurs from assemblies settling Rear wh...

Page 79: ...is the sooner WARNING Tyre tread and ply rating or load in dex must match across the axle DO NOT fit a radial one side and a crossply on the other Check that the tyre pressures are correct for the par...

Page 80: ...or even the rim with a dangerous explosive force If both beads are not seat ed when the maximum pressure is reached deflate reposition the tyre relubricate the bead and re inflate Observe the followi...

Page 81: ...slave battery to start the engine ALWAYS connect the negative earth ca ble first Positive terminal and cable marked red Negative terminal and cable marked black The electrical circuit is a 12 volt NE...

Page 82: ...nized water In the event of an accidental discharge it is strongly recommended that the battery is fully recharged in the work shop The recharge should be carried out by a mains charger at 7 amps ALTE...

Page 83: ...tion the tractor facing a wall or screen 2m 6 ft away Fig 44 2 Mark a point on the wall or screen by sighting down the hood centre line 3 Draw a vertical line 1 through the point 4 Draw a horizontal l...

Page 84: ...Panel Figs 46 to 48 nstrument panel work as electrical package and to gain access to panel raise the hood slack cover nuts and pull out it Fig 46 Fig 47 Fig 48 Panel sockets LIGHTS Plough light bulb F...

Page 85: ...changing a bulb turn off the respective switch Front light 5 watt If they are led type replace them Direction indicator light 21 watt Fig 50 Front and direction indicator light To change a bulb 1 Swit...

Page 86: ...3 with the failed bulb 3 The switch is retained by a sprung tag 1 Fig 53 at either end Press in the tags and remove the switch assembly 4 To change the bulb press in tag 2 Fig 53 using a small screwd...

Page 87: ...ll out the blown puse using the plastic withdrawal tool sup plied in the rubber pad adjacent to fuse box along with spare fuses Fig 55 2 3 4 5 6 7 8 1 9 11 10 Always ensure that the new fuses is of th...

Page 88: ...simple Use plenty of water to soften dirt ad hering to the surface If you use a jet of water try and keep it away from electrical components such as the al ternator and starter motor If it is found n...

Page 89: ...size farm 4 The storage tank Fig 57 should be under cover and supported on cradles of sufficient height to enable the trac tor fuel tank to be filled by gravity and should have a suitable manhole cov...

Page 90: ...ntry of water Drums should be stored at a slight angle thus allowing any water to run off the top lip Drums of fuel should not be stacked for a long period before use 6 Drums in use outside must have...

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Page 92: ...Engine Transmission Clutch Brakes Fuel system Electrical system Power take off P T O shaft Steering Wheels and tyre sizes Capacities Weight Dimensions Wiring diagram 86 87 87 87 87 88 89 89 89 89 89 9...

Page 93: ...mm Capacity 2 5 liters Compression Ratio 18 5 1 Firing order 1 2 3 Idle speed Average 750 rev min Maximum speed no load 2470 rev min Maximum engine power at 2250 rev min 45 horse power Maximum engine...

Page 94: ...nd pinion 9 x 37 Clutch Type Single Brakes Foot brakes Drier brake shoe operated on both rear wheels Parking brakes With hand lever operates on both rear wheels Fuel system Fuel lift pump Mechanical F...

Page 95: ...1 Headlight 45 40 P45t UEC 2 Plough light 55 PK22s H3 3 Direction indicator 21 BA15s SCC 4 Stop and rear light 5 21 BAY15d SBC index 5 Side light front 5 BA15s SCC 6 Number plate 5 BA15d SBC 7 Instru...

Page 96: ...splines 6 Steering Type Articulated hydrostatic Wheel and tyre sizes Front and rear 16x8 25 6ply Capacities No Location Capacity liter 1 Engine oil 5 7 2 Fuel tank 30 3 Cooling system 10 2 4 Air clean...

Page 97: ...ing wheel 1190 B Over rops 1580 C Ground clearance under Drawbar 510 D Overall width 1060 Distance Specification Size mm E Overall length 3040 F Wheel base 1210 G Ground clearance under clutch 290 H G...

Page 98: ...Trailer socket 29 Earth Negative contact 30 Rear fender light 31 Rear fender light 32 Hand brake switch 33 P T O Switch 34 Safety switch 35 Brake switch 36 Number plate light 37 Work light Wiring col...

Page 99: ...5 Specifications 92 Fig 1 Panel harness...

Page 100: ...5 Specifications 93 Fig 2 Engine harness...

Page 101: ...5 Specifications 94 Fig 3 Front harness...

Page 102: ...5 Specifications 95 Fig 4 Rear harness...

Page 103: ...Notes 96...

Page 104: ...Notes 97...

Page 105: ...Notes 98...

Page 106: ...CTURING COMPANY P O Box 51385 4687 Tel 98 41 34245850 Fax 98 41 34245858 Tehran Office Corner of Nakh Zarin Ave Opposite of Shahab Khodro 9th Kilometer of Special Road of Karaj Tel 98 21 44513201 2 Fa...