iSHAN YET -A1P2, Operation Instructions Manual

Page 1: ...lubricator YET A1P2 YET A2P2 Micro computer controlled lubricator withpressure detector Operation Instructions Congratulations on buying an iSHAN centralized lubrication system For proper problem free use you must read through these instructions carefully and follow them exactly ...

Page 2: ...4 3 Connection of oil pipe 8 2 4 4 Installation of power and alarm 8 3 Instructions for use 10 3 1Control panel 10 3 2Numerical intermittent time and lubricating time display 11 3 3Set the intermittent lubrication time 11 3 4Reset 12 3 5Setting of the operational module 12 3 5 1 Explanation of the indicators and acoustic sound 12 3 5 2 Soft key functioning table 13 3 6Refilling oil 14 4 Maintenanc...

Page 3: ... pulses for load dependent control The lubrication time is time dependent control and ranges from one to 999 seconds There are two control modes when actuation the lubricating actuation mode to pump oil as soon as power on or the recording actuation mode to continue the state recorded before last power off The maximum discharge rate of YET A1 pump is 200 ml min and 100 ml min for YET A2 model The ...

Page 4: ... Fill in only with new oil Please never fill in with used oil Never fill in with chemical substances or water Remove any particles and dirt sticking in the oiltank immediately in order to maintain propper lubrication When filling with oil in the tank please watch out that no oil is spilled onto the display and controlpanel 2 1 3 Safety measures for the control panel In order to avoid disorders of ...

Page 5: ... 9 Oil level switch 2 Control Box 10 Oiltank 3L 3 Control panel 11 Thimble nut 4 Cable gland 12 Pressure Relief Valve 5 Inlet filter 13 Oil pump 6 Oiltank cap 14 Outlet filter 7 Pressure gauge 15 Suspension hole 8 Upper lid 1 4 6 15 8 5 9 10 3 2 7 11 12 13 Fig 1 ...

Page 6: ...econds intermittent time range from 1 999 minutes Push down the soft key for 2 seconds then adjust the setting time After releasing for 2 seconds the lubricator will operate as new set 2 Soft key for time increase progressively Soft key for time decrease progressively 3 Both of the lubrication and intermittent indicators will blink under setting mode 4 RES Soft key for restart lubricating cycle Pu...

Page 7: ...unted in the height of 0 6 1 7 m above the ground level 2 4 2 Filling Oil Remove the oiltank cap and fill with clean and non used oil into the tank until the oil level reaches the above line at HIGH Fig 3 The oiltank has an capacity of 3 liters When having filled in the oil to the proper level lock the oiltank cap Please note that use only oil with a viscosity of 30 to 250 cSt Caution Lubricator m...

Page 8: ...o the elbow joint And the oilpipe set should be fastened on the elbow joint firmly by fastening the thimble nut at the joint 2 4 4 Installation of power and alarm Note Install a fuse between the power supply and the lubricator See 7 1 Connect the cable for power and alarm Remove the upper cover of the control box in which have the connection points for the power and alarm by loosening the screws f...

Page 9: ...rements in order to react on an alarm it is possible to connect one cable at COM f and another cable whether at NO g or NC e If it is optional For proper connection the lubricator will stop the power supply of the machine to be lubricated or the lubricator can also be connected with a computer or other appliance which will allow the user to react according to his wishes For COM NO connection norma...

Page 10: ...brication indicator Fig 10 L1 starts to shine orange light Then the lubricator starts with the mode of lubricating When actuation 3 Instructions for use 3 1 Control panel D1 Display for lubricating time setting S1 Lubricating time set key increase D2 Display for intermittent time setting S2 Lubricating time set key decrease L1 Lubrication indicator orange S3 Intermittent time set key increase L2 I...

Page 11: ...cator will be actuated as the previous setting after 5 seconds 3 3 Set the intermittent lubrication time The lubricator will turn to the setting mode by press either intermittent lubricating soft key or for 1 to 2 seconds and the displays will indicate the previous setting In this time both of the intermittent and lubricating indicator L1 and L2 start blinking The numerical display will be increas...

Page 12: ... to pump oil at once i e the lubricator could be manually operated by pressing the RES key 3 5 Setting of the operational module Attention Only the iSHAN customer service workshops are authorized to change the original function settings of the lubricator The users may proceed the basic lubrication intermitent time setup only 3 5 1 Explanation of the indicators and acoustic sound Signal Mode Lubric...

Page 13: ... Actutation Record during Actuating Mode 3 5 2 Soft key functioning table One can change the basic operation model by pressing the hot keys on the front control panel When you press the combination of soft keys just press down the keys in the indicated order and release them at the same time after the last key has been pressed If the buzzer makes two beeps the functional setting has been changed s...

Page 14: ...me in second and lubricating when actuation Once you are confused with the setting mode you can press the S5 S1 and the S3 keys in order to return to the initial mode 3 Attention to finish pressing the combined keys between two seconds and in order Else it ll not work Anytime you press down S5 key first and then press down S3 key can change the operation models between lubricating and recording mo...

Page 15: ... longer screws at the front corner For proper problem free operation please obey the following rules exactly 1 Use clean new oil and with permissible viscosity 2 To protect the electrical stability once you have turn off the power please wait for at least 20 seconds to restart the lubricator 3 The elbow joints of YET A1 and YET A2 are special parts never change them by yourself 4 The YET A2 lubric...

Page 16: ... about 1 minute If no discharge of oil please relax the thimble nut on the elbow joint to remove the air inside the pipe Fasten the thimble nut after the oil flowes out Disassemble piping Switch power on and check if oil could be discharged If not the gear pump might be blocked Clean the pump If it does not work change pump Disassemble piping Switch power on and check if oil could be discharged If...

Page 17: ...be completely slipped over so that at least 1 mm of the pipe sticks out when inserting into the oiladaptor See 2 4 3 6 Guarantee The machine is guaranteed for a period of 12 months Furthermore claims under guarantee can only be accepted if the machine has not been tamper with and are send to the iSHAN service workshop in a complete unopened condition Never send spare parts to our service workshop ...

Page 18: ...e 1 999 dia of elbow joint mm 4 or 6 Dimension mm 227 W 168 D 300 H Oiltank capacity 3 L Operating temperature 0 50 Fuse at power supply 1 2A for YET A1 model 220V AC 1 4A for YET A2 model 220V AC Operating range for pressure switch bar 10 12 7 2 Electrical Drawing If you meet any electrical fault we strongly suggest you to sent the lubricator back to the iSHAN customer service workshops We will c...

Page 19: ...1 C 7 D 8 D 3 D 6 D 7 F 1 F T 1 C 2 R 3 P 2 D 5 Circular diagram for powe connection R 9 U 4 R 1 4 R 1 5 Q 1 Z 1 R 1 1 U 3 U 2 C 2 U 1 X 1 C 4 C 1 C 3 R 6 R 1 0 R 1 R 3 R 4 R 7 R 8 R 2 R 5 A 2 A 2 A 2 A 1 A 1 A 1 A B E P 2 1 2 9 8 1 2 9 8 D 4 D 7 D 6 D 1 D 2 D 3 D 5 S 4 S 5 油壓 S 1 S 2 S 3 油位 R 1 2 R 1 3 1 2 3 4 5 6 7 8 9 1 6 1 5 1 4 1 3 1 2 1 1 1 0 Circular diagram for control unit ...

Page 20: ...on distributors Metering units 7 Pressure Relief valve 8 Presure Switch 8 Attension Technical and optical changes for improvements may be done without announcement All datum informations and explanations of this operating instruction are without guarantee Therefor no legal claims can be made as a result of this operating instruction Fig 11 Fluid power diagram of YET A1 type lubricator Fig 12 Fluid...

Page 21: ...12730 Fax 86 573 88112739 E mail ishan ishan com cn http www ishan com cn Guangdong Office Add 3F Haoyun Business Tower Changxing Street Chang an Town Dongguan Guangdong Province Mainland China Tel 0769 85358240 Fax 0769 85359679 Shenyang Office Add Room 2511 No 79 Shenliao E Rd Tiexi District Shenyang City Liaoning Province Mainland China Tel 024 22944025 Fax 024 31086286 Zhengzhou Office Add 3F ...