istobal Twash 4TA6000, Civil Work And Installation

Page 1: ...del Serrallo 10 46250 L Alc dia Valencia Espa a Tel fono 96 299 79 40 Fax 96 299 79 91 E mail istobal istobal com www istobal com 34GJ100B TRANSLATED FROM THE ORIGINAL MANUAL C I V I L W O R K A N D I...

Page 2: ...SURE 14 4 1 Design measurements and sections 14 4 2 Electrical lines 16 4 3 Air and water lines 17 4 4 Dimensions 18 5 WITH ENCLOSURE MP 20 5 1 Design measurements and sections 20 5 2 Dimensions 22 5...

Page 3: ...t near power lines If the scaffold is moveable put the brakes on all the wheels and use securing bars to stop it moving unexpectedly Do not move the scaffold with workers on it Do not leave tools or m...

Page 4: ...isting in the workplace Take into account the anatomy physiology and state of health of the operator Fit the bearer properly after the pertinent adjustments Where multiple risks are involved which req...

Page 5: ...ING ON THE WORK TO BE DONE Safety harness For work at a height of 2 m and above Back support belt For tasks which require unusual positions to be adopt ed or straining High impact safety goggles Use o...

Page 6: ...of welding sets COLLECTIVE PROTECTION EQUIPMENT Safety tape and cones To indicate and cordon off the work area No entry sign To prevent unauthorized access and indicate the need for PPE to be worn Po...

Page 7: ...ved by means of stabilization or replaced at an adequate depth by a bed with the right features Materials to be used Features Minimum Adequate ground as per PPTG PG3 Stones with max diameter below 10...

Page 8: ...y Over 100 of maximum density Modified Proctor Test density even in singular project areas edges meeting points elements 2 4 Reinforced concrete slab Thickness See civil works ground plan Reinforcemen...

Page 9: ...cing Definition with compression HM 30 B 20 IIa E with frost risk HM 30 B 20 E H Water cement rate Table 37 3 2 a EHE 08 Below 0 50 Exposure class E Minimum concrete strength Table 37 3 2 b EHE 08 30...

Page 10: ...ntent 4 5 as per UNE EN 12350 7 Waterproofing Art 37 3 3 EHE 08 Concrete waterproofing must be tested according to UNE EN 12390 8 since the environmental exposure class is E 2 6 Drainage gutters To be...

Page 11: ...mm minimum diameter Slope minimum 1 0 Connection pits Perforated bricks rendered and smoothed 2 8 Rain gutters with enclosure Rain water is collected and channelled by separate gutters that run parall...

Page 12: ...12 GB EXCAVATION PLAN 3 Measurements in mm 3 1 No enclosure L1 15640 17360 18990 20610 22240 Z 755 790 820 855 885...

Page 13: ...13 GB CIVIL WORK AND INSTALLATION EXCAVATION PLAN 3 Measurements in mm L1 15640 17360 18990 20610 22240 Z 755 790 820 855 885 3 2 With enclosure...

Page 14: ...4 GB A Chain length 9290 10910 12540 14160 15790 B Bay length 15640 17360 18990 20610 22240 A B C E C E B D D A SECTION A A A A B NO ENCLOSURE 14 Measurements in mm 4 1 Design measurements and section...

Page 15: ...e FCK 25 n mm2 and Rebar mat 200x200x6 mm B500S Wet mix macadam compacted NO ENCLOSURE 4 Measurements in mm INFORMATION Surface of bay treated with non slip finish Any guarantees as to the dimensions...

Page 16: ...E 14 4 2 Electrical lines A Flexible PVC pipe D50 mm B Flexible PVC pipe D50 mm C Flexible PVC pipe D50 mm D Flexible PVC pipe D50 mm E Flexible PVC pipe D50 mm F Flexible PVC pipe D90 mm G Flexible P...

Page 17: ...ethylene pipe D50 D 1 2 pipe DIN 2440 Measurements in mm D A B Water supply If only mains water is used connect to either 1 or 2 If recycled water is used use connection point 1 only 2 will be used fo...

Page 18: ...20610 22240 B Recommended 4500 4500 4500 4500 4500 Minimum 4100 4100 4100 4100 4100 C Chassis height 3087 3087 3087 3087 3087 D Max vehicle height 230 230 230 230 230 E Recommended 2310 2310 2310 231...

Page 19: ...19 GB CIVIL WORK AND INSTALLATION NO ENCLOSURE 4 Distances between modules can be seen on the layout drawing of each Tunnel Measurements in mm...

Page 20: ...GB 5 1 Design measurements and sections A Chain length 9290 10910 12540 14160 15790 B Bay length 15640 17360 18990 20610 22240 A B C E C E B D D A SECTION A A A B A WITH ENCLOSURE MP 5 Measurements in...

Page 21: ...OSURE MP 5 Measurements in mm Concrete FCK 25 n mm2 and Rebar mat 200x200x6 mm B500S Wet mix macadam compacted INFORMATION Surface of bay treated with non slip finish Any guarantees as to the dimensio...

Page 22: ...0 4500 4500 4500 Minimum 4100 4100 4100 4100 4100 C Chassis height 3087 3087 3087 3087 3087 D Max vehicle height 230 230 230 230 230 E Recommended 2310 2310 2310 2310 2310 Minimum 2090 2090 2090 2090...

Page 23: ...23 GB CIVIL WORK AND INSTALLATION WITH ENCLOSURE MP 5 Distances between modules can be seen on the layout drawing of each Tunnel Measurements in mm...

Page 24: ...50 mm C Flexible PVC pipe D50 mm D Flexible PVC pipe D50 mm E Flexible PVC pipe D50 mm F Flexible PVC pipe D90 mm G Flexible PVC pipe D90 mm H Flexible PVC pipe D50 mm Measurements in mm Recommend ed...

Page 25: ...olyethylene pipe D50 D 1 2 pipe DIN 2440 Measurements in mm D A B Water supply If only mains water is used connect to either 1 or 2 If recycled water is used use connection point 1 only 2 will be used...

Page 26: ...GB 6 1 Design measurements and sections WITH ENCLOSURE CM 6 A Chain length 9290 10910 12540 14160 15790 B Bay length 15640 17360 18990 20610 22240 SECTION A A A A B Measurements in mm A B C E C E B D...

Page 27: ...s in mm INFORMATION Surface of bay treated with non slip finish Any guarantees as to the dimensions of the concrete beds depend on the floor being properly compacted See details in page 34 Concrete FC...

Page 28: ...28 GB WITH ENCLOSURE CM 6 6 1 Adjoining bays...

Page 29: ...dinal 9 12 Longitudinal beam Dimensions 400x300 mm Reinforcement 4 12 edges 8 c 300mm Longitudinal beam Dimensions 400x300 mm Reinforcement 8 12 edges 8 c 300mm Lower reinforcement Transversal 12 c 20...

Page 30: ...4100 4100 4100 4100 C Chassis height 3087 3087 3087 3087 3087 D Max vehicle height 230 230 230 230 230 E Recommended 2310 2310 2310 2310 2310 Minimum 2090 2090 2090 2090 2090 Without cutting supporti...

Page 31: ...31 GB CIVIL WORK AND INSTALLATION WITH ENCLOSURE CM 6 Distances between modules can be seen on the layout drawing of each Tunnel Measurements in mm...

Page 32: ...50 mm C Flexible PVC pipe D50 mm D Flexible PVC pipe D50 mm E Flexible PVC pipe D50 mm F Flexible PVC pipe D90 mm G Flexible PVC pipe D90 mm H Flexible PVC pipe D50 mm Measurements in mm Recommend ed...

Page 33: ...olyethylene pipe D50 D 1 2 pipe DIN 2440 Measurements in mm D A B Water supply If only mains water is used connect to either 1 or 2 If recycled water is used use connection point 1 only 2 will be used...

Page 34: ...100x2840 Not supplied by Istobal Not supplied by Istobal Rail supplied by Istobal LPN 35x3 mm With corrosion primer This profile is fitted all along the contour marked with a double line in the next d...

Page 35: ...35 GB CIVIL WORK AND INSTALLATION Note DETAILS 7...

Page 36: ...LATION 8 Installation 8 1 Service lines and pipes Hydrocarbon separator Sludge settler LAYOUT DEPENDS ON RECYCLER TYPE Pre treated water tank Demineralised water tank Demineraliser brine waste tank J...

Page 37: ...ble PVC pipe D75mm T 3 8 pipe DIN 2440 or 10 12mm polyamide pipe U PVC pipe D160mm V PVC pipe D160mm Electricity supply Run the electrical line underground to the main distribution board through a D10...

Page 38: ...bar Rocker panel 6 3F PEx2 5mm2 20AC 3F PEx4mm2 32AC 14 23 8 4020600 Underchassis wash 5 5 3F PEx2 5mm2 16AC 3F PEx4mm2 25AC 10 2 17 5 4964500 Water pump 1 2 2 3F PEx1 5mm2 10AC 3F PEx2 5mm2 16AC QF3...

Page 39: ...bution cabinet Not supplied by Istobal 230 400 V WASH MODULE 15 BAR PRE WASH 15 80 BAR PREWASH ROCKER PANEL UNDERCHASSIS WASH WATER PUMP 1 WATER PUMP 2 COMPRESSOR RECYCLER UNIT OSMOSIS UNIT DRYER MODU...

Page 40: ...GB 40...