J. A. Roby ROBY2500 CUISINIERE, Instruction Manual

Page 1: ...627 00 UL 1482 7 CAN CSA STD B415 1 10 Instruction Manual 490 rue de l Argon Quebec CANADA G2N 2C9 Tel 418 849 8095 Fax 418 849 0077 www jaroby com PLEASE READ CAREFULLY AND KEEP THIS MANUAL FOR FUTURE REFERENCE ROBY2500 CUISINIERE LX ROBY2500 ROBY2500 CUISINIERE ...

Page 2: ...l Installation on Cathedral Roof 21 Offset Vertical Installation 21 Vertical Installation 22 Combustion air intake 22 Air Inlet Obstruction 22 Replacing stainless steel deflector 23 Replacement stainless steel tubes 24 Stainless steel tubes Installation 24 Operating Instructions 25 Control of primary and secondary air admission 25 Lightning fire 25 First fire 25 Keeping a fire 25 Fan Control 25 Ma...

Page 3: ...e injury or loss of life Keep these instructions for future use This appliance must be connected to A type HT chimney of 6 inch diameter 15 24 cm listed to UL 103 or ULC S629 A conforming masonry chimney of 6 inch diameter 15 24cm with qualified internal lining N B Please be aware that the local codes and regulations might be more specific than this manual You can consult a professional installer ...

Page 4: ...4 November 5 2015 Rating plate ...

Page 5: ...5 November 5 2015 Appliance Dimensions Figure 1 ...

Page 6: ...ombustible and listed to the USA standard UL1618 or the local codes Example cement brick ceramic tiles etc Minimum dimension of floor protection plate The following dimensions are the minimum values Canada 41 7 8 inches 106 cm 47 5 8 inches 115 88 cm 3 8 inch thickness 1 cm Unites States 41 7 8 inches 106 42 cm 45 5 8 inches 115 88 cm 3 8 inch thickness 1 cm UNITED STATES ONLY It s necessary to pr...

Page 7: ...n floor plate The following dimensions are the minimum values Canada 8 inches 20 32 cm rear 8 inches 20 32 cm side 18 inches 45 72 cm loading door Unites States 8 inches 20 32 cm rear 8 inches 20 32 cm side 16 inches 40 64 cm loading door ...

Page 8: ...rance of 12 inches at the back for a single pipe with a heat shield and an 18 inch MINIMUM clearance on each side 1 In case of a single pipe without heat shield you must keep ROBY2500 ROBY2500 CUISINIERE cook stove 18 inches away from all combustible material so that the MINIMUM clearance at the back of the stove will be 16 inches 41 3cm For a 45 corner installation or other corner installation th...

Page 9: ...osen the nut 2 without removing it completely 5 Install the legs 1 as illustrated below Attention Make sure the legs are in place correctly positioned and in contact with the bottom of the stove Warmer stove Assembly Optional At this moment you need to know which type of smoke pipe you are installing a single pipe or a double pipe For the single pipe it is not necessary to remove the pre cut metal...

Page 10: ...the front part with the door to the two sides and the back Leave the horizontal holes empty for the chrome decoration 5 Insert the chrome decoration in the holes and fix it with carriage bolts and nuts with 2 bolts each 6 Attach the top part to the back and the front 7 Install the left chrome decoration 8 Install the right chrome decoration ...

Page 11: ...box installation 1 Install the two fans at the bottom of vent box as illustrated Please note that the cords must be placed as shown 2 Screw the snap disc box into the holes made for this purpose at the back side near the vent box WARNING THE POWER CORD MUST NOT BE PLACED UNDER OR IN FRONT OF THE APPLIANCE Grid ...

Page 12: ... purpose Do not tighten up these screws too much so that washers will be easily installed 3 Add 2 bricks A horizontally on the 5 bricks 4 Tighten the 3 bricks screw Side firebricks installation 1 Put 2 bricks A and 1 angled brick E on the right hand 2 Place 2 screws and insert split washers 3 Tighten the screws 4 Repeat the 3 steps before making the other side ...

Page 13: ...nstallation 1 Put 2 bricks A in the bottom as shown in the picture 2 Insert 4 bricks A in front of the 2 bricks previously placed 3 Insert 1 brick A to the right from the ash dump plug 4 Insert 1 brick D to the left from the ash dump plug ...

Page 14: ...obstruct the smoke exit Verify from the holes on the collar of the chimney to make sure that it is in the right position Then place 2 stainless half round plate as shown in the picture 1 Place 2 bricks A over the two top pipes so that they can be aligned lengthwise Make sure that they are hold properly on the bricks placed vertically at the back of the combustible chamber and there is no space bet...

Page 15: ...with the center of chimney and trace the 4 sides of the stove vertically on the floor Please remove the stove 6 Mark the dimensions of protection panel on the floor The edge clearance of the sides and the back is 8 inches 20 3 cm At the front it must be 16 inches 40 6 cm in US and 18 inches 45 cm in Canada measured from the front door 7 Install the floor protection panel according to the mark It m...

Page 16: ...NTION If you don t have heat shield you must keep the cook stove away in order to maintain the distance of 18 inches or more from combustible materials Any horizontal section must be sloping upwards 1 4 inches 6 35 mm by feet 30 cm toward the chimney collar This section should not exceed 36 inches 91 4 cm The clearance between the roof and the single wall chimney connector must be 18 inches 45 7 c...

Page 17: ...screws 4 Install all the next section up to the chimney support collar and be sure to attach all parts with at least 3 screws DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY SERVING ANOTHER APPLIANCE CONNECTOR PIPES SHOULD NEVER GO ACROSS A CEILING A WALL A CLOSET AN ATTIC OR OTHER ENCLOSED AREA THAT COULD CAUSE HEAT BUILDUP IF YOU NEED TO PASS THROUGH COMBUSTIBLE MATERIAL MAKE SURE THAT YOUR INSTALLAT...

Page 18: ...with spark arrester Firewall Chimney ceiling support Decorative collar e If the chimney is exposed outside from a wall and placed lower than 7 feet 213 cm above the ground level where the mobile home is situated A shield must be installed around chimney from the bottom to 7 feet 213 cm tall If openings are made into the shield they must be less than inch 2 cm wide and keep the distance of 4 inches...

Page 19: ...rer s manual for more details of installation of your chimney 1 Determine the total length necessary for your chimney 2 Make holes into all floors and roof 3 If you need to cut a joist be sure to strengthen the adjacent joists and frame the hole respecting the minimum dimensions between combustible materials and the fireguard Follow the manufacturer s instructions supplied with the fireguard Never...

Page 20: ... laws or the standards such as ULC S635 ULC S640 and NFPA 211 USA Follow the chimney manufacturer s instructions to install the chimney Outside Vertical Installation The wood appliance must be installed in accordance with the applicable local laws or the CAN CSA B365 NFPA211 USA norms Follow the chimney manufacturer s instructions to install the chimney ...

Page 21: ...al laws or the CAN CSA B365 NFPA 211 USA Follow the chimney manufacturer s instructions to install the chimney Offset Vertical Installation The ROBY2500 ROBY2500 CUISINIERE cook stove must be installed in accordance with the applicable local laws or the CAN CSA B365 NFPA 211 USA Follow the chimney manufacturer s instructions to install the chimney ...

Page 22: ...umble dryer kitchen hood or bathroom fan the smoke might come in the house because of the depressurization which they would cause In this case you must install a combustion air intake system A mobile home built on a foundation is considered as a conventional house Air Inlet Obstruction If the stove extinguishes after closing the door it s possible that the air inlet is obstructed by something Afte...

Page 23: ...TANT You must leave a space of 1 inch between the rockwool and the deflector at the back and this must be always cleared To make sure of it remove the connector attached on the collar of the stove and look inside from the collar otherwise insert a small mirror from the door and over the rockwool to verify the space Replacing Front deflector The stainless steel plate at front is installed to protec...

Page 24: ...le side are placed at the back of heat chamber the others with 2 holes on double sides are at the front To make sure of right orientation of tube you find a notch at one end of tubes The holes on the air intake passage are made into corresponding shapes How to install a tube 1 Insert the tube into the round hole on the air intake passage 2 Align and insert the notched end into the other hole 3 Pus...

Page 25: ...irst fire For the first hours of operation you must heat your appliance gradually In order to allow an appropriate baking of the paint and to facilitate its adhesion with metal do not heat the appliance with a strong fire It will also avoid thermal shock which could lift up the paint or make the color fade Make sure that the room is ventilated enough in order to eliminate the odor and the smoke co...

Page 26: ...mixed with ash and can remain lit If embers have enough oxygen it can stay lit some hours and even some few days It s therefore mandatory to store ash In a hermetic metal container with an airtight lid Outside the house on a non combustible material Far enough any combustible material inflammable liquid and vapor If the ash is disposed of by burial in soil or otherwise locally dispersed they shoul...

Page 27: ...hange the braided glass fiber rope Some models might have two screws apart on the front face These must not be unscrewed in any case They hold the rolling mechanism to lock the door Cleaning up glass To clean the door glass J A Roby Inc recommends using products for this purpose or an oven cleaner only for glass part Avoid cleaning hot glass and cleaning with abrasive Cleaning hot glass can cause ...

Page 28: ...iving any tension Verify the length of rope 5 Cut it inches over the require length and repeat step 1 and 2 Glass fiber rope installation 1 Put a high temperature sealant in the clean groove to glue the glass fiber rope 2 Place glass fiber rope into the groove starting from the lower corner near the hinge without giving any tension 3 Glue the two glass fiber rope ends with high temperature sealant...

Page 29: ...29 November 5 2015 Annexe 1 Door assembly Wood Stove Door The same assembly for an arc wood stove ...

Page 30: ...nnexe 2 Replacement parts Bricks Stove ceramic glass Spring handle Stove door Fans Flat fiber glass rope around glass Round fiberglass rope Ash plug Slotted brick washer Call your sales representative to order these parts ...

Page 31: ...r may at its discretion decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s The manufacturer shall not in no event be liable for any special indirect ...