Jackson DELTA Series, Installation, Operation And Service Manual

Page 1: ...DELTA 5 E INSTALLATION OPERATION AND SERVICE MANUAL Delta 5 E Manual 07610 003 37 08 L DELTA SERIES GLASSWASHER DISHMACHINES...

Page 2: ...led by Jackson at the factory and are shipped with the Dishmachine carry only a 1 one year parts warranty Labor to repair or replace these components is not included in the warranty or covered by Jack...

Page 3: ...OM DEFECTS IN MATERIALS AND WORKMANSHIP AND IS REPORTED TO JACKSON WITHIN 30 THIRTY DAYS FROM THE DATE OF INSTALLATION 9 DAMAGE CAUSED BY LABOR DISPUTE 10 DAMAGES RESULTING FROM IMPROPER CONNECTION TO...

Page 4: ...H N A Removed Delta 5D and all references to it Changed P N 05330 100 01 10 to 05330 011 61 34 item 3 on pg 32 H 4 22 16 JH N A Changed drain connection information to 2 1 2 and changed NPT to No Hub...

Page 5: ...all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a call to our technical support staff Please have this manual open when you call so t...

Page 6: ...Regulator 6 Shock Absorber 6 Drain Line 6 Plumbing Check 6 Electrical Power Connections 7 Voltage Check 7 Surrounding Area 7 Temperature Setpoints 7 Chemical Feeder Equipment 8 Priming Chemical Feede...

Page 7: ...l Feeder Pump Components 21 Peri pump Box 22 Electrical Connection Box 23 Frame 24 Hood 25 Switch Panel 26 Tub 27 Frame Motor 30 Motor 32 Sustaining Heater 33 Inlet Plumbing 34 Plumbing Options 35 Sol...

Page 8: ...inimum Circuit Ampacity MOP Maximum Overcurrent Protection NFPA National Fire Protection Association NPT National Pipe Thread OD Outside Diameter PRV Pressure Regulating Valve PSI Pounds per Square In...

Page 9: ...m 6 3 4 171 mm 6 152 mm 12 1 4 311 mm 36 3 4 933 mm WITH DOOR OPEN 24 1 2 622 mm 25 1 4 641 mm 3 76 mm 11 1 2 292 mm CLEARANCE C A B LEGEND A Water Inlet 1 2 NPT B Drain Connection 2 NPT C Electrical...

Page 10: ...Gallons 1 2 Water Temperatures F Minimum Wash Temperature 120 Minimum Rinse Temperature 120 140 F is recommended for both Other Water Requirements Water Line Size NPT 1 2 Drain Line Size NPT 2 Flow Pr...

Page 11: ...nly be performed by qualified electricians and authorized service agents Note that all electrical wiring used in the Delta series of machines must be rated at a minimum for 212 F 100 C and that only c...

Page 12: ...pair of pliers Verify the unit is level from front to back and side to side before making any electrical or plumbing connections The manufacturer does NOT endorse Tankless On demand water heaters for...

Page 13: ...page to accommodate areas where water pressure fluctuates or is higher than the recommended pressure Take care not to confuse static pressure with flow pressure static pressure is line pressure in a n...

Page 14: ...ponds with the voltage listed on the data plate If not contact a qualified service agency to examine the problem Do not run machine if voltage is too high or too low Shut off the service breaker and a...

Page 15: ...se prime switches located on the panel inside the door to prime each pump The switches are clearly marked with the type of chemical 3 To prime pumps hold the switch until the chemical can be observed...

Page 16: ...as correct If not the voltage must be verified before energizing the unit Before the heater element can be energized the heater tank must be initially filled with water 1 Press and hold FILL button un...

Page 17: ...r needs adjustment Use the following steps to adjust the fill time 1 Remove control box cover 2 Adjust the left side of CAM 4 To raise the water level increase open the notch of the CAM to lower the w...

Page 18: ...during the cycle Presoak flatware in warm water to assist in removal of stuck on material Load plates and saucers in the same direction 1 Ensure items in the Preparation section have been verified 2...

Page 19: ...rew wash rinse arm from its manifold 5 Verify nozzles and arm are free from obstruction If clogged remove end caps clean nozzles with a brush and flush with fresh water 6 Replace end caps and tighten...

Page 20: ...uce this occurence Treated water might not be suitable for use in other areas of operation and it might be necessary to install a water treatment system for the water going to the machine only Discuss...

Page 21: ...overflows into the wash strainer 3 Add deliming solution per supplier s instructions 4 Close door 5 Flip NORMAL DELIME switch to DELIME 6 Run machine the period of time recommended by chemical suppli...

Page 22: ...To clean strainers wipe them out with a rag and rinse under a faucet A toothpick can be used to dislodge any stubborn debris Do not beat strainers on waste cans once bent they will not work properly I...

Page 23: ...or replace wires in motor 2 Verify delime switch triggers input on PLC If not check wiring replace membrane 3 Replace Motor operates on delime wash but not on automatic 1 Defective circuit in delime s...

Page 24: ...eplace 3 Adjust or replace thermostat 4 Replace heater element 5 Replace 6 Adjust 7 Replace Rinse water not at required temperature range 1 Check that white blue wires are connected 2 Defective thermo...

Page 25: ...9 10 1 3 2 4 11 27 11 27 12 13 28 14 15 5 6 Normal Delime 7 Rinse Aid Detergent 8 Sanitizer CONTROL BOX PARTS 1 9 10 5 6 7 8 2 3 11 27 11 27 4 14 15 12 13 28 Normal Delime Rinse aid Detergent Sanitiz...

Page 26: ...19 CONTROL BOX PARTS 18 27 17 28 17 28 16 27 19 29 32 31 30 21 20 24 27 25 26 27 27 22 23 17 28 18 27 17 28 16 27 24 27 25 26 27 27 22 23 32 29 19 30 31 20 21...

Page 27: ...m Timer 09905 011 37 21 14 4 Fitting Conduit Heyco 1 2 05975 011 49 03 15 1 Fitting 1 2 Straight Snap in 05975 003 33 27 16 5 Clamp 5 8 Nylon 04730 011 39 01 17 2 Relay 2 Pole 05945 111 35 19 18 1 Ter...

Page 28: ...r 14 RPM 115 V Rinse aid Feeder Pump 04320 111 35 13 1 Motor 36 RPM 115 V Detergent Sanitizer Feeder Pump 04320 111 35 14 3 2 Screw 8 32 x 1 2 Phillips Flat Head 05305 011 37 06 4 1 Tube 3 16 x 8 Clea...

Page 29: ...04730 011 39 01 8 1 Clamp 1 Nylon 04730 002 41 88 9 5 Screw 10 32 x 1 2 05305 011 39 36 10 3 Locknut 10 24 SS Hex w Nylon Insert 05310 373 01 00 11 3 Tube Stiffener Not Shown 05700 002 66 49 12 1 Tub...

Page 30: ...500 09 61 4 1 Locknut 6 32 with Nylon Insert 05310 373 03 00 5 5 Locknut 10 24 with Nylon Insert 05310 373 01 00 6 1 Lug Ground 05940 200 76 00 7 1 Decal Power Connection 09905 011 47 64 8 1 Decal Wa...

Page 31: ...0 6 1 Clamp Pipe 05700 000 35 05 7 8 Washer 1 4 20 SS 05311 174 01 00 8 1 Keeper Door Panel Latch 05700 003 09 31 9 4 Locknut 1 4 20 SS Hex with Nylon Insert 05310 374 01 00 10 5 Nut Hex 1 4 20 05310...

Page 32: ...ch 115 V Reed 05930 002 36 80 3 1 Bracket Limit Switch 05700 021 71 18 4 4 Locknut 10 24 with Nylon Insert 05310 373 01 00 5 2 Clamp Pipe 5 8 05700 000 35 06 6 2 Rack Rail Weldment 05700 002 45 67 7 2...

Page 33: ...14 91 3 1 Switch On Off Assembly 05700 003 14 92 4 1 Light Amber 05945 504 06 18 5 1 Light Red 05945 504 07 18 6 1 Decal Switch Panel 09905 003 08 63 7 1 Fitting 25 546 05975 011 65 51 8 3 Plug 3 4 H...

Page 34: ...14c 14b 14a 27b 27a 16b 16a 30d 30e 30c 30b 30a 17b 17a 17c TUB PARTS 1 9 5 6 7 8 2 3 11 4 14 15 12 13 27 18 23 24 25 22 22 19 29 20 21 14a 17a 17b 17c 26a 26b 29a 29b 29c 29d 29e 3 24 7 24 16 17 26...

Page 35: ...Wash Arm Assembly 05700 021 39 23 14a 1 Wash Arm End cap 05700 003 31 59 15 1 Sump Strainer 05700 002 60 50 16 1 Stand Pipe 05700 004 19 50 17 1 Complete Drain Link Assembly 05700 002 45 52 17a 1 Drai...

Page 36: ...1 88 29 1 Drain Solenoid Box Assembly 05700 003 09 61 29a 1 Solenoid Box Weldment 05700 003 35 88 29b 1 Drain Solenoid 115 V 04810 200 11 00 29c 4 Locknut 10 24 with Nylon Insert 05310 373 01 00 29d 1...

Page 37: ...30 FRAME MOTOR PARTS See Frame Page 5 6 8 9 7 13 4 11 1 10 11 2 11 3a 3b See Sustaining Heater Page See Motor Page See Inlet Plumbing Page 12 3...

Page 38: ...05700 002 45 59 4 1 Wash Restrictor 05700 002 84 69 5 1 Accumulator Strainer Weldment 05700 003 33 25 6 1 Accumulator Weldment 05700 002 51 95 7 8 Bolt 1 4 20 x 1 2 05305 274 02 00 8 18 Locknut 1 4 2...

Page 39: ...04 32 03 2 1 Case O Ring Seal Plate 05330 002 81 83 05700 002 81 87 3 1 Mechanical Seal 05330 002 34 22 4 4 Case Capscrew 05305 002 81 88 5 1 Pump Casing 05700 002 85 01 6 1 Shim Kit 05700 002 82 58 7...

Page 40: ...8 05310 275 01 00 6 2 Nut Lock 6 32 Hex with Nylon Insert 05310 373 03 00 7 2 Spacer 1 4 OD x 9 32 09330 004 34 91 8 1 Thermostat Elan Electric Dual 06685 004 17 27 9 1 Cover Heater Box 05700 004 34 9...

Page 41: ...07 15 00 3 1 Valve Solenoid 1 2 NPT 115 V 04810 100 12 18 4 1 Adaptor 1 2 Fitting CU to Male 04730 401 03 01 5 2 Tube Copper 1 2 x 1 1 4 05700 001 08 28 6 1 Union 1 2 04730 412 05 01 7 1 Elbow 1 2 047...

Page 42: ...ger O ring 06401 003 06 23 Replacement Cartridge inspect at least every 6 months 04730 003 28 04 SPS System 04730 003 28 03 Replacement Test Strip Not Shown 06401 003 28 06 Must be installed verticall...

Page 43: ...mbly 1 2 04810 100 09 18 Water H Water Hammer Arrestor 1 2 NPT 06685 100 05 00 Complete Vacu Data Plate Cap Retainer Components of Repair Kit 06401 003 06 23 Screw Data Plate Coil and Housing Valve Bo...

Page 44: ...Reed Switch 05930 002 88 42 1 Magnet Cover not shown 05700 004 07 38 3 1 Locknut 6 32 SS Hex with Nylon Insert 05310 373 03 00 4 1 Locknut 1 4 20 SS Hex with Nylon Insert 05310 374 01 00 5 2 Nut Hex 1...

Page 45: ...38 FRONT PANEL PARTS ITEM QTY DESCRIPTION PART NUMBER Complete Panel Assembly 05700 003 09 53 1 1 Panel Weldment 05700 003 09 54 2 1 Handle 05340 001 96 30 1 2...

Page 46: ...39 DELTA 5 E 115 V 60 HZ 1 PHASE SCHEMATICS...

Page 47: ...40 Probe SUSTAINING HEATER DELTA 5 E HARNESS CONNECTIONS SCHEMATICS...

Page 48: ...41 Jackson WWS Inc 6209 N US Hwy 25E Gray KY 40734 USA 1 888 800 5672 www jacksonwws com Delta 5 E Manual 07610 003 37 08 L...