Jäger C80-M440.01 S4, Manual

Page 1: ...Manual C80 M440 01 S4 High Frequency Spindle Manual tool change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...protection PTC 130 C 17 6 5 Air borne noise emissions 17 7 Operating location 18 8 Installation 19 8 1 Installing the HF spindle 19 8 2 Diameter of media supply line 20 8 3 Cooling water 20 8 3 1 Qua...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...Optional accessories Available on request q Spindle holder q Frequency converter q Chiller q Collet q Collet grease q Further accessories on request Only approved accessories have been tested for oper...

Page 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Page 10: ...voltage and frequency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer t...

Page 11: ...The temperature of the HF spindle should not exceed 45 C as this shortens the service life of the bearing u Check the temperature of the HF spindle on the housing 5 4 Sealing air For guidelines on air...

Page 12: ...rive no brushes or sensors Frequency 667 Hz Motor poles pairs 1 Rated rotation speed 40 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Motor prot...

Page 13: ...Technical Specifications Item no 10004007 Revision 06 13 32 6 1 Dimensions Clamping range...

Page 14: ...Speed 4225 9210 14100 18980 23940 28920 33720 38580 rpm Frequency 83 167 250 333 417 500 583 667 Hz Rated power 0 333 0 667 1 1 333 1 667 2 2 2 kW Torque 0 75 0 69 0 68 0 67 0 66 0 66 0 57 0 5 Nm Vol...

Page 15: ...2 25 3 3 75 4 5 4 5 4 kW Torque 1 2 1 42 1 63 1 61 1 63 1 58 1 36 1 05 Nm Voltage 45 80 110 133 167 200 200 200 V Current 12 15 19 20 20 19 19 17 A Cos 0 89 0 9 0 91 0 91 0 91 0 9 0 9 0 89 Note on op...

Page 16: ...4 7 8 1 2 PTC 5 6 V Stator Stator gr n gelb green yellow Spindelstecker FS9 Spindle plug FS9 blau 0 14mm blue 0 14mm blau 0 14mm blue 0 14mm blau 0 14mm blue 0 14mm rot 0 14mm red 0 14mm rot 0 14mm r...

Page 17: ...re TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage TA 25 K TNAT 15 K V Meas max 7 5 V Nominal resistance VPTC 2 5 V RN...

Page 18: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 19: ...gs install the appropriate hose fittings Install the corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axi...

Page 20: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 21: ...n air quality see Air purity classes ISO 8573 1 21 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 22: ...al forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft of the spindle at least ten times by hand Bef...

Page 23: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 24: ...ols with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the direction of rotation of the HF spindle on the FC in accord...

Page 25: ...forces cause the broken part to be flung out u Only use tools with the correct direction of rotation for the HF spindle DANGER Due to flying parts If the speed is selected incorrectly the HF spindle o...

Page 26: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 27: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 28: ...ewater Dispose of cooling media in accordance with local regulations If the HF spindle cannot be dismantled send the HF spindle to Nakanishi Jaeger GmbH Nakanishi Jaeger GmbH shall not assume the cost...

Page 29: ...er See also Spindle becomes hot 29 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Page 30: ...HF spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 25 section q Check whether the tool is suitable for the applica...

Page 31: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stand...

Page 32: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type C80 M440 01 S4 Item no 10004007 Revision 06 Date 01 09 2023 Language EN Jaeger Spindles North Ame...