Jäger Z45-D160.05 S3A, Manual

Page 1: ...Manual Z45 D160 05 S3A High Frequency Spindle Pneumatic direct change...

Page 2: ...elopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakani...

Page 3: ...ential magneto resistor 20 6 6 ESD protection 20 6 7 Air borne noise emissions 21 7 Operating location 22 8 Installation 23 8 1 Installing the HF spindle 23 8 2 Diameter of media supply line 23 8 3 Co...

Page 4: ...n of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked wi...

Page 5: ...h Frequency Spindle q Collet q Service set q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Service set q Collet grease q Felt cleaning taper q Cylinder brus...

Page 6: ...th the HF spindle q Manual q The declaration of incorporation is part of the manual q Inspection protocol Check that the documentation supplied is complete when the spindle is delivered If necessary r...

Page 7: ...ining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2...

Page 8: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF sp...

Page 9: ...cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fu...

Page 10: ...to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Page 11: ...scription Item no 10301100 01 Revision 01 11 40 5 Technical description 5 1 Connections of HF spindle 7 4 1 3 1 Electrical connection 3 Sealing air G 1 8 4 Blow air G 1 8 7 Pneumatic system for tool c...

Page 12: ...ndle too hot q HF spindle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller Note Connect the SpeedTEC quick locking connector u For the combination...

Page 13: ...surface of the spindle holder 5 4 Sealing air For guidelines on air quality see Air purity classes ISO 8573 1 24 section The sealing air prevents foreign bodies such as chips and liquids e g emul sion...

Page 14: ...es pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signal...

Page 15: ...Technical Specifications Item no 10301100 01 Revision 01 15 40 Inner taper run out 1 6 1 Dimensions Clamping range...

Page 16: ...pation 116 W max S1 Measured values S1 100 Rated rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 7 953 18 323 28 513 38 399 48 346 58 232 rpm Frequency 167 333 500 667 833 1 000 Hz...

Page 17: ...Hz Rated power 0 08 0 223 0 38 0 582 0 754 0 975 kW Torque 0 101 0 127 0 135 0 155 0 154 0 164 Nm Voltage 18 33 48 61 77 91 V Current 6 7 7 5 8 5 8 5 9 A Note on operation with static frequency conver...

Page 18: ...t siehe Tabelle see chart siehe Tabelle see chart siehe Tabelle see chart siehe Tabelle see chart U V W PIN 3 7 4 pole 4 7 2 pole 2 7 2 pole 2 4 2 pole 3 7 2 pole AC 7 01 2 PTC PTC AC 8 01 4 1 4 3 C b...

Page 19: ...ccording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 20: ...nd ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000 mV 15 V 680 3000 mV 24 V 220 1000 mV 24 V 680 3000 mV Unnecessary if a resistor is...

Page 21: ...Technical Specifications Item no 10301100 01 Revision 01 21 40 6 7 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Page 22: ...h speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surfac...

Page 23: ...on to the tightening direction If the HF spindle is equipped with sealing air Make sure that no air flow can occur in the bearing area Always use sealed cable boxes when connecting electrical lines Mo...

Page 24: ...on air quality see Air purity classes ISO 8573 1 24 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the f...

Page 25: ...tion Item no 10301100 01 Revision 01 25 40 8 3 3 Setting values For guidelines on air quality see Air purity classes ISO 8573 1 24 section Keep to the following values Pneumatic system for tool change...

Page 26: ...e clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft...

Page 27: ...arding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loc...

Page 28: ...tion Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the direction of rotation of the HF spindle on...

Page 29: ...tion occurs during cleaning Clean the inner taper of the shaft with the felt cone from the service set Clean the collet with the brush Apply a light greasy film to the taper of the collet To do this o...

Page 30: ...ollet out of the shaft The collet opens Only the tool is deposited in the changing station Tip Fast tool change u Use a tool with a stop ring This means that there is no need to re adjust the immersio...

Page 31: ...chnically sound Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with a diameter of 3 mm in collets for 1 8 3 175 mm Also s...

Page 32: ...s to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool moun...

Page 33: ...cted from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft...

Page 34: ...posal and environmental protection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal dom...

Page 35: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Page 36: ...Frequency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause T...

Page 37: ...screws of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contam...

Page 38: ...bserve all points in the Tool change 28 and Mainte nance 32 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machinin...

Page 39: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized sta...

Page 40: ...len GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z45 D160 05 S3A Item no 10301100 01 Revision 01 Date 01 09 2023 Language EN Jaeger Spindles North A...