Jamestown J1000B, Owner'S Manual

Page 1: ...n and use of this pellet fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area Save this manual for future reference Pellet Stoves First in Quality First in Value 2006 EDITION P O Box 400 Vermilion Bay Ontario Canada P...

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Page 3: ...urability and decor The OMNI mark is your assurance that the Jamestown appliance meets the highest quality and safety standards in the industry Additional quality tests are conducted to maintain the highest standards on every stove we manufacture Because of the high quality of craftsmanship and materials used the Jamestown company is able to provide all Jamestown models with an easy to understand ...

Page 4: ...llations 9 Clearances to Combustibles Requirement Diagrams 10 CHAPTER V GENERAL VENT SYSTEM INFORMATION 11 Warning 11 Using an Existing Chimney to Vent a Pellet Stove 11 Installations Requiring a Complete New Chimney System 11 CHAPTER VI VENT SYSTEM CONFIGURATION OPTIONS 13 Coaxial Direct Through the Wall Horizontal Vent Termination J3020A 13 J3020A Kit Installation Instructions 14 Conventional Di...

Page 5: ...Auger System Care Auger Jams 49 Gasket Materials Maintenance Recommendations 50 Proper Firepot Alignment 51 Airwash System Diagram 52 Heat Exchanger Scraper Diagram 52 Firebox and Exhaust Channels Diagram 53 CHAPTER X ELECTRICAL SYSTEM INFORMATION 55 Introduction to the SCS300T Control Board 55 Control Board Program Parameters Tables 56 Program Selection Information For all Models 57 Definition of...

Page 6: ... 35 X 50 NA NA 29 X 41 5 35 X 49 5 Fuel Hopper Capacity Lb Kg 37 16 8 58 26 4 58 26 4 Minimum Fireplace Depth in mm NA NA 16 5 419 Minimum Fireplace Rear Width in mm NA NA 26 660 Minimum Fireplace Rear Height in mm NA NA 22 5 572 Maximum Vertical Vent Length Ft M 35 10 5 35 10 5 35 10 5 Maximum Horizontal Vent Length Ft M 25 7 5 25 7 5 25 7 5 CLEARANCES TO COMBUSTIBLES REQUIREMENTS J1000B J2000T J...

Page 7: ...is not to Scale or Proportion Ash Pan 6 and Ash Pan Latch 7 are on models J2000 AND J2001T ONLY REFERENCES TO THE ASH PAN AND THE ASH PAN LATCH THROUGHOUT THIS MANUAL REFER TO MODELS J2000 AND J2001T ONLY MODEL J1000 DOES NOT HAVE AN ASH PAN ...

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Page 9: ... AWAY FROM THE HEATER WHILE IT IS IN USE 5 a DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT b WHERE PASSAGE THROUGH A WALL OR PARTITION OF COMBUSTIBLE CONSTRUCTION IS DESIRED THE INSTALLATION SHALL CONFORM TO CAN CSA B365 INSTALLATION CODE FOR SOLID FUEL BURNING APPLIANCES AND EQUIPMENT IN CANADA 6 DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE 7 INST...

Page 10: ...omplete combustion which occurs during startup and shutdown or due to incorrect operation of the room heater will lead to some soot formation that will collect in the exhaust venting system The exhaust venting system should be inspected at least once every year to determine if cleaning is necessary WARNING When wood is burned slowly it produces tar and other organic vapors and these combine with e...

Page 11: ...ity before installing the fireplace insert If the fireplace is not cleaned property the convection blower will pick up the existing soot and fly ash and blow it into the home causing soot damage to the walls draperies carpeting and such 7 A 12 305mm minimum distance must be maintained at all times between the outlet of the exhaust rain cap and the inlet opening of the air intake rain cap 8 The req...

Page 12: ...ted on the back panel and the outside of the home to provide outside combustion air Failure to do so may cause exhaust gases and soot particles to leak into the home under certain conditions Any claims made for damages caused by the use of interior room air for combustion will be voided 4 Do not install this unit in a sleeping room 5 The appliance must be grounded in accordance with local codes or...

Page 13: ...e full width and depth of the stove and also extend a minimum of 6 152mm from the front of the stove face Please refer to Figure 1 The standard pedestal base available through a Jamestown dealer for the J1000B and J2000T model stoves meets this floor protection requirement Installation of a Freestanding Stove on carpeting or other combustible floor surfaces requires the installation of a Floor Pro...

Page 14: ...e stove A minimum of 3 76mm must be maintained from the side panel of the stove to any combustible wall which is to the side of the stove and does not extend past the front face of the stove A minimum of 1 25mm must be maintained from the rear most part of the stove to any combustible material or wall If installing a free standing stove in a corner please refer to Figure 3 A minimum of 1 25mm clea...

Page 15: ...HILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE BURNS Caution If planning to install a ceiling shelf mantle or the like constructed from combustible materials or if one is already installed above the area where the stove is to be situated a minimum distance of 18 457mm between the ceiling shelf mantle or combustible object and the top of the stove must be maintained See Figure 4 ...

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Page 17: ... to combustibles affects all parts of this Insert 2 The installation must include as a minimum an approved non combustible floor protection pad equivalent to a 3 8 9 5mm millboard Backer Board or a masonry hearth which extends a minimum of 6 152mm from the front face of the Insert where the door gasket touches when closed 5 127mm from either side and 1 25mm from the back panel See Figure 5 3 The m...

Page 18: ...chimney installation experts for the proper procedures that are required to install a flexible vent system for your particular vent configuration Remember to clean the existing fireplace cavity and chimney pipe of all soot and creosote deposits before attempting to install the flexible vent system PARTS LIST 1 3 or 4 76mm or 102mm Stainless Steel Flex Pipe 2 1 5 8 ID 41mm Rigid or Flex Hose 3 Air ...

Page 19: ... chimney lines UL1482 and ASTM E 1509 standards Use of inferior components can lead to fire and carbon monoxide hazards and will void all applicable warranty and any claims made towards the manufacturer 1 All existing chimneys larger thanTEN 10 inches 254mm in diameter or exceeding eleven 11 feet 3 4m in total length must be relined through their entire lengths using either a three 3 inch or four ...

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Page 21: ...d blows often a large metal plate 18 x 18 457mm x 457mm made of 20 gauge or heavier steel be placed on the side of the house to provide heat protection and easy cleaning should the wind carry the exhaust against the side of the house Always seal all pipe connections including twist lock systems using high temperature RTV silicone Descriptions of the various vent system configurations are given bel...

Page 22: ... on the type of wall material The recommended type of screw for each type of wall material is listed below TABLE 1 Location Of Center Of 9 Hole In The Wall MODEL J1000B w J1000B w J1000B J2000T J2000T J2001T Sheet Metal Legs Cast Legs w Pedestal W Pedestal w Cast Legs LEFT From Center Line 1 8 3mm 1 8 3mm 1 8 3mm 1 5 8 41mm 1 5 8 41mm 1 5 8 41mm UP From Floor Board 8 3 4 222mm add 1 3 4 45mm if le...

Page 23: ...ing the securing screws 7 Slide the belled end of part 3 over the stove exhaust stub Part 1 as far as it will go Level this part with respect to the center of the 9 229mm hole in the wall and secure it in place with one 8 x 1 2 Teck Screw through each of the three holes on the belled end 8 Slide the Air Intake Adapter Housing part 4 over the 3 76mm exhaust pipe part 3 The adapter housing square bo...

Page 24: ...inside the 4 3 4 121mm pipe and the 3 76mm exhaust pipe slides through the 3 hole at the center of the End Cap Secure the cap in place using one 8 x 1 2 Teck Screw through the screw hole on the side of the 4 3 4 121mm pipe 13 Slide the 3 76mm DoubleWall Rain Cap part 8 over the end of the 3 76mm exhaust pipe with the open end of the cap facing downward at an angle as shown in Figure A SecuretheRai...

Page 25: ...3 19 485mm long 3 76mm Diameter Exhaust Pipe 4 Air Intake Adapter Housing with 4 3 4 121mm Pipe 5 Wall Thimble Inner Piece painted face 6 Wall Thimble Outer Piece 7 4 3 4 121mm End Cap Rodent Screen 8 3 76mm Rain Cap with Rodent Screen 9 Air Intake Adapter Mounting Holes ...

Page 26: ... local Jamestown Dealer It is necessary to cut a 7 178mm and a 1 3 4 45mm diameter hole in the wall as passages for the vent pipe and the air intake tube 1 Determine the location of the 7 178mm diameter hole by referring to the section labeled J3020A kit Installation Instructions in this manual Mark the hole location 2 Determine the location of the 1 3 4 45mm hole Determine this location based on ...

Page 27: ...art of the wall thimble over the end of the 3 76mm pipe Secure the wall thimble to the exterior siding of the house and seal the gap between the 3 76mm pipe and the wall thimble with RTV silicone Use the appropriate screw type for the type of siding on the house 12 Apply a bead of RTV silicone to the end of the 3 76mm pipe 13 Affix the exhaust termination cap to the end of the 3 76mm pipe and secu...

Page 28: ...le Materials Requirements to ensure that the final position of the stove adheres to all the listed requirements 2 Determine the vertical distance between the floor and the center of the 9 229mm hole that you will need to cut in the wall by using Figure X Table 1 on Page 14 This kit contains the following parts One 45 degree housing extension J3030B kit only One 3 76mm 45 degree elbow One 45 degree...

Page 29: ...sion is also required Cut the 4 3 4 121mm extension pipe supplied with the J3030A and J3030B kits to the same length as the second 3 76mm exhaust pipe Do not attach this 4 3 4 121mm extension pipe at this time 8 FOR MODELS J1000B AND J2000T USINGTHE J3030B KIT Slide the air intake adapter extension part 4 over the 3 76mm pipe assembly attached to the stove Align the open slots in the 45 degree hou...

Page 30: ...licone 16 Slide the 4 3 4 121mm End Cap Rodent Screen part 11 so that the sleeve fits inside the end of the 4 3 4 121mm pipe extension and the 3 76mm exhaust pipe slides through the 3 76mm hole at the center of the End Cap Secure the cap in place using one 8 x 1 2 Teck Screw through the side of the 4 3 4 121mm pipe 17 Slide the 3 76mm Double Wall Rain Cap part 9 over the end of the 3 76mm exhaust ...

Page 31: ...4 Air Intake Adapter Extension 5 45º Elbow Housing 6 3 76mm Diameter 45º Elbow 7 19 483mm long 3 76mm Diameter Exhaust Pipe 8 Air Intake Adapter Housing with 4 3 4 121mm Pipe 9 Wall Thimble Inner Piece Painted Face 10 Wall Thimble Outer Piece 11 4 3 4 121mm End Cap Rodent Screen 12 3 76mm Rain Cap with Rodent Screen ...

Page 32: ...k of the stove Rotate the 45 degree L towards the wall along which the vertical vent system is to be run Complete the vent system by following the Conventional Direct Through The Wall Vent System installation instructions under Section B Parts List 1 1 5 8 41mm ID Pipe Metallic Minimum Thickness 0 16 4mm 2 1 5 8 41mm ID 45º Elbow optional 3 1 5 8 41mm ID Pipe or Hose Section 4 1 5 8 41mm ID Rodent...

Page 33: ... install a flexible vent system for your particular vent configuration Remember to clean the existing fireplace cavity and chimney pipe of all soot and creosote deposits before attempting to install the flexible vent system Parts List 1 3 or 4 76mm or 102mm Stainless Steel Flex Pipe 2 1 5 8 41mm ID Rigid or Flex Hose 3 Air Intake end cap rodent screen 4 Existing Flashing 5 Existing Storm Collar 6 ...

Page 34: ...l vertical vent systems Also see the Conventional Direct Through the Wall Horizontal Vent System section of this manual Vertical Venting Outside Roof Line is desirable when the vent pipe can be run outside the home in an unobtrusive location This type of vent system is less labor intensive and easier to install than Vertical Venting Inside Roof Line Parts List 1 3 76mm Pipe PL Type 2 3 76mm Cleano...

Page 35: ...mplete the installation of all vertical vent systems Also see the Conventional Direct Through the Wall Horizontal Vent System section of this manual Vertical Venting Inside Roof Line is desirable when the vent pipe cannot be run outside the home in an unobtrusive location This type of vent system is more labor intensive and tougher to install than Vertical Venting Outside Roof Line Parts List 1 3 ...

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Page 37: ...nt pipe is centered if possible between two studs This will avoid any extra framing The back of the fireplace may be positioned 1 25mm clearance from the combustible wall The height of the hearth is optional However 12 14 inches 305 356mm is a good height if you want to sit on the hearth The fireplace framing should be constructed of 2 x 4 51mm x 102mm lumber or heavier To install the fireplace re...

Page 38: ...Inside the Room and Recessed in an Interior Chase Page 30 1998 2006 Edition Recessed in an Exterior Chase ...

Page 39: ...Corner Installation Page 31 1998 2006 Edition Installation requires standoffs to maintain clearances ...

Page 40: ... 3 76mm space between the vent pipe and the wall must be maintained When locating the exhaust hole it must be noted that the bottom of the cap must be 12 305mm above the ground level This is a minimum clearance You must also maintain a minimum of 3 76mm clearance from the ceiling ...

Page 41: ...efficiency both the combustion efficiency and the heat transfer efficiency have to be at their maximum levels This stove design automatically maximizes the heat transfer efficiency by combining the fuel feed rate and the convection blower speed into one control knob As the fuel feed rate is increased the convection blower speed will also increase However you as the consumer will have to learn to m...

Page 42: ... feed setting the flame tips may occasionally touch the heat exchanger tubes However the flame should not be so tall as to completely engulf the heat exchanger tubes which are located at the top of the firebox If the flame in your pellet stove is not as mentioned above increase the Draft Control Knob position to a higher draft setting VIII 3 Efficient Flame Characteristics The flame should be cris...

Page 43: ...unit and the exhaust system Moisture Content Another significant factor is the moisture content of the fuel As you are undoubtedly aware moisture not only dulls any fire it also promotes the collection of burn products on exhaust systems as well as in the ash collection chambers and shelves It also causes a crusting of these burn products and increases the cleaning and maintenance effort required ...

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Page 46: ...VIII 5 Jamestown Control Panel Page 38 1998 2006 Edition ...

Page 47: ...hat points at numbers ranging from 1 to 6 when turned Although numbered 1 through 6 this knob can be turned incrementally to 20 positions between the numbers 1 and 6 This knob controls the fuel feed rate and the convection blower speed 1 is the lowest setting for both fuel feed rate and convection blower speed and 6 is the highest setting This control system is designed to increase the convection ...

Page 48: ...ats as well When purchasing a wall thermostat select one that is designed for use with millivolt systems Furthermore to connect the wall thermostat to the control board select a two conductor copper wire that is a minimum of 18 gauge thick Thermostat Operational Characteristics in the Automatic Mode Note See Section X of this manual for instructions on how to select the Automatic Mode With the ele...

Page 49: ...ON If the electrical power is interrupted for any reason the startup cycle will be initiated when the power is restored and the wall thermostat is turned to the ON position Note See Section X of this manual for instructions on how to select the Semiautomatic Mode Read the previous chapter SCS300T Operating Characteristics in the Automatic Mode With the electrical power cord connected to a live out...

Page 50: ...fuel feed does not stop The draft setting however remains where it was set initially Therefore if the unit is connected to a wall thermostat in order to achieve maximum combustion efficiency at both the higher feed rate and the default low feed rate the Draft Knob needs to be set at one position which allows enough combustion air for burning at both the high burn and the low burn This means that y...

Page 51: ...e Draft Control Knob to 3 8 Turn the Wall Thermostat to the ON position The orange IGNITOR ON indicator light will illuminate and the red FUEL ON indicator light will flash on and off Since the fuel feed auger system is most likely empty it may take up to 7 minutes before you see any pellets dropping into the firepot NOTE The only time you need to prime the auger with fuel is when the stove has ru...

Page 52: ...ion for all future burn sessions it is not necessary to adjust the Draft Control Knob again However check for efficient flame characteristics at least once a day NOTE When set in the Semiautomatic Mode the 12 minute startup cycle can only be restarted by turning the main power switch to OFF then to ON If the electrical power is interrupted for any reason the startup cycle will be initiated when th...

Page 53: ... the firepot into a non combustible metal container and check the firepot for proper placement and alignment See Page 51 of this manual Reposition and realign the firepot Repeat Steps 4 and 5 Warning A few glowing embers may be present in the firepot Never empty the contents of the firepot into the fuel hopper or any other combustible container NOTE Ifthestovedoesnotwarmupsufficientlybythe end of ...

Page 54: ...scape from the window airwash system temporarily When set to run in the Automatic or Semiautomatic modes if electrical power to the control board is interrupted for any reason and then restored the startup cycle will be initiated if the wall thermostat is in the ON position or if in the OFF position the startup cycle will be initiated the next time the wall thermostat calls for heat When set to ru...

Page 55: ...rmation gathered has shown that if the mentioned cleanings are performed to the schedules given below the lifetime of the components in the pellet stove can be extended fourfold QUICK REFERENCE GUIDE Cleaning Requirements and Frequency 1 Cleaning clinkers and or ash deposits from the inside surface of the firepot and the air wash bracket is required daily 2 Emptying the ashpan and cleaning ash dep...

Page 56: ...lect fly ash overtime Three scrapers attached to rods only one scraper rod on J1000B protruding through the front face of the stove above the door permits these tubes to be scraped clean Keep the stove door closed when scraping the tubes Pull each scraper rod outward as far as it travels and push it back to its original position repeatedly When ash no longer falls when the scraper rod is pulled or...

Page 57: ...Plate upward until the larger opening in the key hole aligns with the screw head Pull the Access Plate outward and remove On the inner wall of the Exhaust Channel you will find a smaller Access Plate that is shaped similar to the one you just removed This plate provides access to the Inner Exhaust Channel Remove this Access Plate using the same method you used to remove the outer Access Plate Usin...

Page 58: ...pe as necessary When reassembling cover plates caps or any vent system components that have been disassembled reseal all joints with RTV red silicone to ensure an air tight seal Important The spark arrester rain cap should be inspected more often especially during the fall when leaves can get caught in the spark arrestor rain cap openings SEALS AND GASKETS If at any time the flame in the stove ten...

Page 59: ...isconnect the electrical power supply to the stove and remove all pellets from the fuel hopper If any foreign objects are jamming the auger remove the object using a pair of pliers or a pair of vise grips If the object is difficult to remove open the right side panel of the stove Remove the auger motor bracket mounting nuts and remove the auger motor bracket Rotate the auger motor back and forth u...

Page 60: ...e included with the gasket kit Gasket Type Pellet Stove Model Inspection Frequency Replacement Frequency Comments Door Gasket All Monthly As needed or every 2 tons 1818kg Inspect door gasket seal every time door is opened and closed for proper seal If seal is poor and door gasket cannot be adjusted to create the required seal replace Ashpan Gasket All Monthly As needed or every 2 tons 1818kg Inspe...

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Page 65: ...er each pellet stove model is programmed with its own unique function parameters such as fuel feed rate convection blower speeds and automatic ignition cycle times For your safety maximum and minimum fuel feed rates and convection blower speeds are predetermined and programmed and are not adjustable except as specified in this section Please refer to the diagram of the control board to the right L...

Page 66: ...5 6 5 3 Auto 6 4 3 7 105 120 12 5 3 5 6 5 4 Auto 5 5 4 5 3 7 105 120 12 5 3 7 5 Semi 6 4 2 5 7 5 100 120 12 5 3 7 7 Semi 6 4 2 5 7 5 105 120 12 5 3 7 8 Semi 6 4 2 5 7 5 100 120 12 5 3 5 6 5 8 Semi 6 4 3 7 105 120 12 5 3 5 6 5 9 Semi 5 5 4 5 3 7 105 120 12 5 3 7 TABLE X2 J2000T and J2001T PROGRAM PARAMETERS Program selector switch Mode High Fuel ON Time Sec High Fuel OFF Time Sec Low Fuel ON Time S...

Page 67: ...sed to guarantee a sustained flame during the startup cycle Position 4 and 9 provide parameters for high altitude installations The maximum fuel feed rate has been decreased by 10 the low burn fuel feed rate has been increased by 20 and the startup cycle fuel feed rate has been increased by 17 Automatic Mode This mode is defined as the mode in which the stove functions similarly to a gas fired fur...

Page 68: ...e the startup cycle can only be initiated by toggling the Main Power Switch to OFF then to ON Toggling the wall thermostat to OFF then to ON will not initiate the startup cycle This is a safety feature built into the control system and is not a bug If electrical power to the control board is interrupted for any reason and then restored the startup cycle will be initiated if the wall thermostat is ...

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Page 71: ...or disconnected or windings defective SYMPTOM 2 PROBABLE CAUSE SOLUTION In manual mode when the wall switch is turned to ON the green indicator light stays ON but the red and orange indicator lights stay OFF and fuel does not feed 1 If a wall switch is installed the wall switch may be faulty 2 Wall switch wiring is faulty 1 Disconnect the two wires connected to the wall switch at the switch If all...

Page 72: ...e end in or Vacuum Switch is mouth and create a high suction Check faulty for continuity across the two terminals on the vacuum switch while maintaining suction If no continuity check vacuum hose for plug If vacuum hose is not plugged vacuum switch is faulty Replace vacuum switch 6 Dirty weak or defective 6 If vacuum switch system checks OK combustion blower check the exhaust blower Vacuum switch ...

Page 73: ...ain Control Board is faulty Replace SYMPTOM 8 PROBABLE CAUSE SOLUTION On Off switch is OFF but Exhaust 1 Stove is still hot 1 Allow stove to cool for about 1 1 2 hours blower and Convection fan continue to Exhaust blower and convection fan are run designed to stay on until stove cools down completely 2 Low Temperature Sensor 130F 54ºC sensor is faulty stuck in the ON position 2 If stove has been c...

Page 74: ...BABLE CAUSE SOLUTION The Fuel Control Knob is set on 1 or 1 Draft Control Knob is set 1 Reduce the Draft Control Knob Setting the wall thermostat is in the OFF too high when burning on the 1 setting of the Fuel position if running in Semiautomatic Control Knob mode and burned overnight In the morning the firepot is full of unburned pellets and fire is out 2 Fuel Feed Setting on control board is se...

Page 75: ...firepot is seating properly and seating property The forming a proper seal with the firepot base bottom of the firepot Check the bottom of the firepot If firepot may be burned out bottom is burnt out replace firepot 6 There may be an air 6 Check around the door and the ash pan leak through the door The gaskets should be touching the face of gasket or ash pan the stove and compressed Make sure gask...

Page 76: ...bes the factory settings may be too high for your altitude If you reside at an altitude higher than 5000 feet you will need to lower the HIGH fuel feed rate Specifically consult Page 56 Control Board Program Parameters Tables and Page 57 Program Selection Information Contact your Dealer for more detailed instructions 5 There may be an air leak 5 Check the firepot first Make sure that between the f...

Page 77: ... If the operation is smooth tighten the two hex head screws securely If the operation is not smooth lift the shroud top upwards 1 16 and tighten the two hex head screws 7 Align screw hole H1 on the side panel with screw hole H1 in the shroud top face as shown in Figure 2 Drive one 8 x 1 2 Phillips head sheet metal screw or Teck screw 4 through these holes Tighten 8 Using a 5 16 Open End Wrench tig...

Page 78: ...AL FIREPLACE THIS PLATE MUST BE AFFIXED TO THE INSIDE OF THE FIREPLACE VISIBLE UPON REMOVAL OF THE INSERT THIS FIREPLACE HAS BEEN ALTERED TO ACCOMODATE A FIREPLACE INSERT AND SHOULD BE INSPECTED BY A QUALIFIED PERSON PRIOR TO RE USE AS A CONVENTIONAL FIREPLACE THIS PLATE MUST BE AFFIXED TO THE INSIDE OF THE FIREPLACE VISIBLE UPON REMOVAL OF THE INSERT PLATE FOR INSTALLING ...

Page 79: ...Appendix A 3 1998 2006 Edition ...

Page 80: ...Appendix A 4 1998 2006 Edition ...

Page 81: ...Appendix A 5 1998 2006 Edition ...

Page 82: ...Appendix A 6 1998 2006 Edition ...

Page 83: ...he packages of bolts provided with this leg kit 3 Attach the legs to the stove bottom using the method shown in Figure 2 Note For the front legs the decorative side of the legs polished side on gold plated legs should be facing the front of the unit For the rear legs the decorative side of the legs should be facing the rear of the unit 4 Thread each bolt into the weld nut by hand making sure that ...

Page 84: ...Appendix B 2 1998 2006 Edition ...

Page 85: ...APPENDIX C COMBUSTION FAN ASSEMBLY FOR MODELS J2000 J2001 Appendix C 1 1998 2006 Edition Complete Assembly is Part 07DAJ ...

Page 86: ...APPENDIX D EXHAUST BLOWER ASSEMBLY MODEL J1000 Appendix D 1 1998 2006 Edition Complete Assembly is Part 07DAA ...

Page 87: ...APPENDIX E AUGER MOTOR BRACKET INSTALLATION Appendix E 1 1998 2006 Edition ...

Page 88: ... 2 6 See Figure 4 Identity terminals numbered 2 and 6 on the control board and the Orange wires connected to these terminals Also identify the Thermostat Input block and the Red and White wires connected to it 7 See Figure 4 Using a 3 32 2 4mm flat tip screw driver loosen the screws and pull off the wires connected to 2 and 6 terminals and theT STAT block If any of these wires are tied down with n...

Page 89: ...y that all wires are connected to the proper components Reconnect ribbon cable Make sure the black strip of the ribbon cable is on top DO NOT REMOVE OR MODIFY ANY OTHER WIRES OR COMPONENTS THAT ARE NOT SHOWN IN THESE DIAGRAMS Installation of the Relay Kit is now complete To test for proper function follow this procedure Warnings 1 Failure to adhere strictly to these printed drawings and instructio...

Page 90: ...Appendix F 3 1998 2006 Edition ...

Page 91: ...he windowsill wrap the outer edges of the pieces of glass as shown here with glass gasket material Wrap each glass piece using a separate piece of gasket Step 2 Place the larger center glass inside the doorsill cavity Please note that the gasket must be along the top edge of this glass piece Also note that at the bottom the glass must sit behind the vertical center tab that is part of the glass sp...

Page 92: ...ghten the glass retainer bracket mounting screws carefully NOTE FOR PELLET STOVE APPLICATIONS IT IS NOT NECESSARY FOR THE JOINT BETWEEN THE SIDE AND CENTER GLASS TO BE A PERFECT SEAL GAPS AS LARGE AS 1 32 0 8mm ARE ACCEPTABLE AND WILL NOT AFFECT THE PELLET STOVE FUNCTION Step 7 Locate the Glass Retainer Mounting Holes located along the top edge of the center gloss If there are two screw holes atta...

Page 93: ...APPENDIX H J1000 CROSSFLOW FAN Part 07EEG Appendix H 1 1998 2006 Edition ...

Page 94: ...APPENDIX I 1 EXHAUST BLOWER ASSEMBLY MODEL J1000 Appendix I 1 1998 2006 Edition ...

Page 95: ...nd the fireplace shall not be altered by the installation of the insert ie No louvers or cooling air or outlet ports are blocked unless specifically tested as such for each factory built fireplace manufacturer and model line Note using a louvered faceplate surround complies with this requirement 7 Alteration of the fireplace in any manner is not permitted with the following exceptions a External t...

Page 96: ...SERVICE RECORD DATE SERVICED BY DESCRIPTION ...

Page 97: ... M U N L A I R E S __________________________________________________________________________________________________________________ DEALER NAME LE NOM DE NEGOCIANT DEALER LOCATION L EMPLACEMENT DE NEGOCIANT __________________________________________________________________________________________________________________ Please mail this card after you have burned your stove for a couple of weeks...

Page 98: ...reement exists between the stove owner and the Jamestown Dealer selling the stove Shipping Costs You are responsible for all costs incurred in shipping warranty replacement parts from the factory to the Jamestown Dealer and from the Dealer to the location of your stove You are also responsible for all costs incurred in returning the failed part to the Dealer If in Alaska or the continental United ...