J&M 4WS17, Operator'S Manual

Page 1: ...turing Co Inc 284 Railroad Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 www jm inc com Rev 8 18 2020 4WS17 For JDC HD RD Header H E A D E R T R A N S P O R T MODEL Operat...

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Page 3: ...0 Operations Maintenance 12 Set Up Instructions 23 Tongue 24 7k Idler Hub and Wheel 25 Axles 26 Fenders 26 Spare Tire Mount 27 Upper Bar Frame 4WS Rod and Connections 28 Middle Arm 29 Upper Bar Extens...

Page 4: ...nt maintenance or iv normal wear or tear This warranty does not cover products that are previously owned and extends solely to the original purchaser of the product Should the original purchaser sell...

Page 5: ...ctions that will help you achieve years of dependable performance and help maintain safe operating conditions If this machine is used by an employee or is loaned or rented make certain that the operat...

Page 6: ...ons WARNING BE SURE ALL LIGHTS ARE WORKING PROPERLY BEFORE HIGHWAY TRAVEL 6 Travel speeds should be such that complete control and machine stability is maintained at all times 7 Where possible avoid o...

Page 7: ...7 JDC 38 38 12 000 lb 16 x 6 8 Bolt 235 85R16E 4 325 lb 14 0 40 6 7 2 51 4 30 0 4WS17 JDC 42 42 13 000 lb 16 x 6 8 Bolt 235 85R16F 4 428 lb 14 0 44 6 7 2 53 7 30 0 4WS17 JDC 48 48 13 000 lb 16 x 6 8 B...

Page 8: ...Nut Tight Do Not Exceed Load Limit Decal JM0019220 2 J M Oval Decal Small 3 5 8 x 5 1 4 JM0015150 3 Warning Fasten Header Securely To Transport Before Moving Decal JM0039381 4 4WS17 Decal JM0039380 5...

Page 9: ...6 400 ft lbs 20mm 475 ft lbs 22mm 640 ft lbs Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application Fasteners must always be repla...

Page 10: ...ader transport to best fit your make and model header Note When mounting the header NEVER position yourself under or near the header Securely fasten the header to the header transport Do not exceed th...

Page 11: ...ne of the nuts is pictured in blue in the diagram below 2 Place combine header on transport 3 Drive the loaded transport in a straight line on level ground to check alignment 4 Adjust push pull rod by...

Page 12: ...g 8 5 8 x 6 hex bolts 8 5 8 centerlock hex nuts and 2 frame tube end plates Tighten all hex nuts If your header transport includes the optional spare tire mount the spare tire mount replaces the rear...

Page 13: ...en lug nuts in a star pattern 1 2 5 3 8 6 4 7 Prepping for the 4 wheel Steer Tie Rod Measure from the frame tube to the center of each tire of the back of the unit and adjust the tires so that both si...

Page 14: ...nd must line up correctly Adjust both clevis ends so that the holes in the clevis ends line up with the holes in the hitch top plate Use 2 3 4 shoulder bolts and 2 3 4 shoulder bolt nuts to attach bot...

Page 15: ...nuts push bracket up so that the guide blocks support the tie rod to remove sag in the tie rod Center Support Brace Bolt the center support brace to both support brackets using 3 4 10 x 6 hex bolts an...

Page 16: ...et strap weldments to hold your header from moving in transit using 2 1 2 x 5 hex head bolts and 2 1 2 centerlock hex nuts There are four ratchet strap weldments total Install the Upper Bar Mounts Ins...

Page 17: ...nts on the trussed lower bar Run the 5 8 x 5 1 2 carriage bolt through the bottom of the mounts Slide the 5 8 washer over the carriage bolt and secure using a 5 8 hex nut Install the End Mounts Instal...

Page 18: ...lly assembled Attach the tongue extension to the front axle using a 6 3 4 x 1 1 4 kingpin pin and 1 1 4 hex nut Attach the fenders There is a left and right fender bracket attach with the hardware sho...

Page 19: ...t the upper bars using the center splice and middle mount strap Install the Extension Bracket Attach the extension bracket to the upper bar using 6 1 2 x 1 hex bolts and 6 1 2 centerlock hex nuts 1 2...

Page 20: ...hex nuts Mount the SMV sign using the mounting bracket 2 1 4 x 3 4 hex bolts 2 washers and 2 1 4 centerlock hex nuts Adjusting Light Bar If needed adjust the width of the light bar by loosening the l...

Page 21: ...t Thread the other connector on the rear harness to the right light through the inside of the main tube on the light bar Plug the lights into the harness and mount them on the light bar using 1 1 2 se...

Page 22: ...a hole in the upper bar behind the rear support arm cut a 1 3 4 diameter hole in the bottom of the upper bar Cut the hole 2 behind the rear support arm Run the brake wiring harness through the center...

Page 23: ...GR 134 JM0000830 6 Wire Harness Storage Bracket WHB 1 JM0001438 7 1 4 x 1 1 2 Self Tapping Screw JM0001571 8 Spacer Blocks 2 1 2 6 15 Ton SB 212 JM0003032 9 17 64 x 1 3 4 Z Roll Pin JM0001652 10 1 x 5...

Page 24: ...3 16 JM0020625 10 9 16 18 Conical Lugnut 4WS ST JM0008525 11 Bearing Cup for Superior Gearbox 14 20 414276 JM0025077 12 7k Idler Hub with Studs Nuts Races JM0058743 13 235 85 R16 Load Range E Tire JM0...

Page 25: ...ng Pin Weldment TB 610 JM0003038 10 Nut for 5 8 Shoulder Bolt JM0003185 11 5 8 ID x 3 4 OD x 1 2 Bronze Bushing BB 58 JM0003189 12 5 8 Shoulder Dia x 1 Shoulder Length x 1 2 13 Shoulder Bolt and Nut S...

Page 26: ...3 Single Fender 4WS JDC JM0058613 4 3 8 16 x 1 Gr5 Z SF Hex Bolt JM0002092 5 4WS Fender Mounting Bracket Mirror JM0048974 6 3 8 16 x 3 4 Gr5 Z SF Hex Bolt JM0001750 Spare Tire Mount Description Part N...

Page 27: ...08529 4 4WS17 48 Truss Bar 354 JM0000444 5 12 15 Ton Clevis Weldment Right TRE 1R JM0001822 6 1 14 Gr5 RH Hex Nut JM0014282 7 1 14 Gr5 LH Hex Nut JM0014281 8 12 15 Ton Clevis Weldment Left TRE 1L JM00...

Page 28: ...JM0016683 7 1 2 13 Gr2 Z Centerlock Hex Nut JM0001511 8 3 4 x 8 Z L Pin Header Wagon c450 JM0029738 9 3 16 x 2 1 2 Hair Clip Pin 316HP JM0001657 10 1 4 20 x 2 Gr5 Z Hex Bolt JM0001591 11 1 Wide UHMW S...

Page 29: ...1 2 13 Gr2 Z Centerlock Hex Nut JM0001511 4 Upper Bar Light Bracket Adapter JM0051284 4 Neoprene Vibration Damping Mount with 5 8 Diameter Hole JM0001869 5 1 2 13 x 2 Gr8 Z Hex Bolt JM0001620 6 5 4 2...

Page 30: ...Z Bent L Bolt JM0021419 3 Header Transport Light Mounting Bracket LMB 1 JM0001374 4 Slow Moving Vehicle Sign Bracket JM0001645 5 Slow Moving Vehicle Sign JM0001616 6 1 4 x 1 1 2 Self Tapping Screw JM0...

Page 31: ...11 Gr2 Z Nylon Locking Hex Nut JM0008428 5 3 4 2 4 6 8 7 1 5 4 6 3 2 1 End Mounts Description Part No 1 Upper Header Wagon Mount JM0014351 2 3 16 x 2 1 2 Hair Clip Pin 316HP JM0001657 3 Lower Header S...

Page 32: ...er Mounts 2 3 4 1 5 Description Part No 1 1 2 13 Gr2 Z Centerlock Hex Nut JM0001511 2 1 2 13 x 5 Gr5 Z Hex Bolt JM0001594 3 Ratchet Strap Bracket 4WS17 JDC JM0050144 4 2 x 42 Webbing 10 000 lb with Fl...

Page 33: ...Description Part No 1 Header Transport Right Side LED Light Assembly JM0001682 2 Header Transport Left Side LED Light Assembly JM0001680 3 Rear Harness 4WS JM0007166 4 Light Enhancer 4WS JM0007445 5 1...