OPERATOR'S MANUAL
COMPACT LOADALL (ROUGH TERRAIN VARIABLE REACH TRUCK)
525-60
EN - 9821/9100
ISSUE 5 - 06/2016
THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE
Page 1: ...OPERATOR S MANUAL COMPACT LOADALL ROUGH TERRAIN VARIABLE REACH TRUCK 525 60 EN 9821 9100 ISSUE 5 06 2016 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
Page 2: ...al If you do not understand anything ask your employer or JCB dealer to explain it Do not operate the machine without an Operator s Manual or if there is anything on the machine you do not understand...
Page 3: ...9821 9100 5 Notes Find manuals at https best manuals com...
Page 4: ...r 7 Product Compliance 7 Description General 8 Intended Use 8 Log Moving Object Handling 8 Optional Equipment and Attachments 8 Danger Zone 8 Main Component Locations 9 Product and Component Identific...
Page 5: ...ior Light 26 Operation Introduction General 29 Operating Safety General 30 Worksite Safety 32 Risk Assessment 33 Walk Around Inspection General 35 Entering and Leaving the Operator Station General 36...
Page 6: ...Getting the Machine Moving General 85 Driving the Machine Steer Modes 87 Operating Levers Pedals General 89 Control Layouts 89 Boom Controls 89 Chassis Levelling Controls 90 Auxiliary Circuit Controls...
Page 7: ...eral 127 Operating in Low Temperatures 127 Operating in High Temperatures 127 Cab Filters 128 Refuelling General 129 Low Fuel Levels 129 Filling the Tank 129 Attachments Working with Attachments Intro...
Page 8: ...190 Maintenance Safety General 191 Fluids and Lubricants 192 Maintenance Schedules General 196 How to Use the Maintenance Schedules 196 Maintenance Intervals 196 Pre start Cold Checks Service Points a...
Page 9: ...ne Fuel Filter 223 Water Separator 224 Cooling System General 225 Coolant 225 Cooling Pack 225 Brakes Park Brake 227 Service Brake 227 Gearbox Oil 228 Axles General 229 Oil 229 Wheels General 230 Tyre...
Page 10: ...ons General 250 Noise Data 250 Vibration Emissions General 251 Vibration Data 252 Fluids Lubricants and Capacities General 253 Fuel 254 Coolant 258 Torque Values General 259 Electrical System General...
Page 11: ...ation Air Conditioning ISO International Organization for Standardization LCD Liquid Crystal Display LED Light Emitting Diode LLMC Longitudinal Load Moment Control LLMI Longitudinal Load Moment Indica...
Page 12: ...l and specific warnings in this section are repeated throughout the manual Read all the safety statements regularly so you do not forget them Remember that the best operators are the safest operators...
Page 13: ...In this manual cross references are made by presenting the subject title in blue electronic copy only The number of the page upon which the subject begins is indicated within the brackets For example...
Page 14: ...se around you will be safe If you are not sure of anything about the machine or the work ask someone who knows Do not assume anything Remember Be careful Be alert Be safe Safety Warnings In this manua...
Page 15: ...h can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Phones Switch off you...
Page 16: ...otective Equipment PPE Do not wear loose clothing or jewellery that can get caught on controls or moving parts Wear protective clothing and personal safety equipment issued or called for by the job co...
Page 17: ...Notes 6 9821 9100 5 6...
Page 18: ...and some of its components may bear approval numbers and marking s and may have been supplied with a Declaration Certificate of Conformity These marking s and documents are relevant only for the coun...
Page 19: ...o yourself and damage to the machine For more information contact your JCB dealer Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of y...
Page 20: ...9 9821 9100 5 9 Main Component Locations Figure 3 B A C E F D A Hydraulic tow hitch option B Mechanical tow hitch option C Boom D ROPS Roll Over Protective Structure FOPS Falling Object Protective St...
Page 21: ...ither get a replacement identification plate from your JCB Dealer or simply remove the old number This will prevent the wrong unit number being quoted when replacement parts are ordered The machine an...
Page 22: ...8kW JCB T4 Table 5 Digit 8 Gearbox Model E 3 Speed PS750 F 3 Speed PS760 G 4 Speed PS750 H 4 Speed PS760 J 6 Speed PS760 M 4 Speed SS700 N 4 Speed PS750 P HYDRO 20km h 12 4mph R HYDRO 25km h 15 5mph S...
Page 23: ...1 9100 5 12 Figure 5 A A A Engine data label Axle The axles have a serial number stamped on a data plate label as shown Figure 6 A A Data plate front axle Figure 7 A B Data plate rear axle Gearbox The...
Page 24: ...belt when using the machine Fasten the seat belt before starting the engine FOPS Data Plate WARNING Do not use the machine if the falling objects protection level provided by the structure is not suff...
Page 25: ...damage or modification to the structure may invalidate the ROPS certification If damage has occurred then an authorised JCB dealer should be consulted A machine with a ROPS Roll Over Protective Struc...
Page 26: ...r reading make sure you wear them when reading the safety labels Do not over stretch or put yourself in dangerous positions to read the safety labels If you do not understand the hazard shown on the s...
Page 27: ...About the Product Safety Labels 16 9821 9100 5 16 Safety Label Identification Figure 11 817 70014 817 70029 817 70040 2 C B A D 817 70011 F E 817 70010 817 70008 332 P4679 G 332 C9978 H 332 F5855 1 J...
Page 28: ...o not stand or ride on the bucket or forks 1 E 817 70010 Crushing of whole body Insert the boom support device before you complete any service or maintenance work underneath the boom 1 F 817 70008 Cru...
Page 29: ...Controls Steer Mode Control Page 67 D Steering column adjustment Refer to Operation Drive Controls Steering Column Page 62 E Starter switch Refer to About the Product Interior Switches Ignition Switc...
Page 30: ...Travel Speed Selector Page 63 M Load charts N Hydraulic tow hitch P Operating lever Refer to Operation Operating Levers Pedals Page 89 Q Instrument panel Refer to Operation Instruments Instrument Pan...
Page 31: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...
