jcb RENTAL Series, Quick Start Manual

Page 1: ...RENTAL SERIES STAGE V DIESEL GENERATOR G150RS V G200RS V Quick Start Guide...

Page 2: ...cks Control Panel Battery Isolator Multi Voltage Selection Fuel Connections Positioning Lifting Emergency Stops Maintenance Schedule Service Checks 3 4 5 9 11 22 23 24 25 26 27 28 29 2 Please consult...

Page 3: ...UST read ALL the disclaimers and safety and other instructions in the Operators Manual before initially operating this product Accordingly no legal claims can be entertained on the basis of the data i...

Page 4: ...W kVA Prime Power 120 150 160 200 3 PHASE 400V A 216 289 DIMENSIONS mm L4220 x W1100 xH2200 L4220 x W1100 XH2200 WEIGHT OPERATING kg 3650 3650 AFTERTREATMENT DOC DPF SCR CUC DOC DPF SCR CUC FUEL TANK...

Page 5: ...5 Please consult your manual for full information or consult your local dealer B Lift Hook D Right Door F Drag Bar A Exhaust Pipe C Fork Pockets E Lifting points x2 KEY COMPONENTS ENCLOSURE...

Page 6: ...formation or consult your local dealer A Control panel B Socket box C Air filter D Radiator cap E Radiator F Livelink G Exhaust pipe H After treatment canister J Dipstick K Lifting Eye L Engine M Batt...

Page 7: ...KEY COMPONENTS ENGINE 7 Please consult your manual for full information or consult your local dealer A Oil filler cap B Oil sump C Oil drain plug D Radiator...

Page 8: ...KEY COMPONENTS ENGINE 8 Please consult your manual for full information or consult your local dealer A Pre filter B Strainer C Main fuel filter D Fuel filter optional...

Page 9: ...9 Please consult your manual for full information or consult your local dealer A Alternator cross member B Fuel tank inspection hatch C Engine cross member D Base frame E Anti vibration mounts F Cano...

Page 10: ...ED Light Emitting Diode indicator B Analog hour meter C Digital controller On Off switch D Digital controller E Synchronising switch F Resistor switch G Earth leakage relay H MCCB Moulded Case Circuit...

Page 11: ...g dipstick Check fuel filter water separator for presence of water or contaminants Check the position of the 3 way valve to correct fuel source Do not run the generator with the 3 way valve set to the...

Page 12: ...all the engine access doors are closed and secured If there is a risk of freezing the cooling system must contain the correct antifreeze At temperatures below 0 C Prepare for the next start by connec...

Page 13: ...ces the module into its MANUAL mode Once in MANUAL mode the module responds to the start button to start the generator and run it off load The MCCB need to be closed manually This button places the mo...

Page 14: ...heck the status of the CAN communication and to prime the fuel system Used for navigating the instrumentation event log and configuration screens Used to silences the audible alarm in the controller d...

Page 15: ...tor and then takes it off load Close Generator Output becomes inactive Additional digital inputs are available to perform these functions If the generator is running off load in MANUAL mode and on loa...

Page 16: ...ode once the generator is available Pressing the Close Generator button when the generator is available and off load automatically instructs the generator to synchronise and once in sync to be place t...

Page 17: ...ress the stop reset button on DSE to clear any elapsed alarms 8 When ready Press the Manual mode button on DSE controller 9 When ready Press Start button and the machine will start 10 The Generator wi...

Page 18: ...will now stop after a cool down period 4 Turn Off the Digital Controller DC switch 5 Turn Off battery isolator after a short time period 6 Ensure generator is secured and all doors are locked 18 Plea...

Page 19: ...rrectly The time period starts when you turn the ignition off Check the isolator switch label and the operators manual for the correct time period In the event of an emergency remove the isolator key...

Page 20: ...ual for details of maximum distances and acceptable elevation of bulk fuel tanks 20 Please consult your manual for full information or consult your local dealer F Forward line 3 way valve to lift pump...

Page 21: ...the load Weights are shown on the generator rating plate on the side of the control panel These weights exclude fuel and while both the fork pockets and lifting frame are rated to allow lifting includ...

Page 22: ...flames away from the fuel system Stop the engine immediately if a fuel leak is suspected Do not smoke while refuelling or working on the fuel system Do not refuel with the engine running Completely wi...

Page 23: ...eft door to get access to the DEF Diesel Exhaust Fluid tank filler cap 2 Remove all unwanted material around the DEF cap 3 Remove the DEF cap 4 Add the DEF through the filler neck as necessary 5 DEF l...

Page 24: ...shutdown automatically NOTE Activation of either of the emergency stop buttons will put the generator into a fault mode As well as manually resetting the depressed emergency stop button you will need...

Page 25: ...ils of how to complete the service task are given in the Service Manual Component Task 10h 50h 150h Visual inspection Overall visual check O O O Control panel Check operation O O O Safety decals Check...

Page 26: ...eck condition FEAD Front End Accessory Drive belt condition tension Check condition FEAD belt Change After treatment system 9 Forced regeneration Exhaust gas after treatment system visual inspection C...

Page 27: ...ithout control Engine oil and oil filter change must be completed in accordance with the service schedules Failure to change the oil and filter at the recommended interval could cause serious engine f...

Page 28: ...Let any pressure escape before removing the cap 4 Remove the radiator cap 5 Check that the coolant level is flush with the top of the filler neck 6 Fill with 50 antifreeze and 50 decalcified water un...

Page 29: ...smoke low output power and a reduced engine life Refer to the machine s operator handbook for the air filter element removal and replacement procedures Inspect hoses and fittings for splits and poor...

Page 30: ...ld not therefore be relied upon in relation to suitability for a particular application Guidance and advice should always be sought from your JCB Dealer JCB reserves the right to change specifications...