jcb T4F 444, Service Manual

Page 1: ...s can be killed or seriously injured if you operate or maintain the machine without first studying the Operator s Manual You must understand and follow the instructions in the Operator s Manual If you...

Page 2: ...9806 4300 5 Notes Find manuals at https best manuals com...

Page 3: ...4 55kw Engine 4 Cyl JCB T4i 444 Elec Engine 4 Cyl JCB T4i 448 Elec Engine 4 Cyl EN 9806 4300 SERVICE MANUAL Volume 3 JCB T4F 444 55kw Engine 4 Cyl JCB T4i 444 Elec Engine 4 Cyl JCB T4i 448 Elec Engine...

Page 4: ...Notes 9806 4300 5 Find manuals at https best manuals com...

Page 5: ...ty Yours and Others 01 7 01 03 06 Safety Warnings 01 8 01 03 09 General Safety 01 9 01 03 12 Maintenance Safety 01 10 01 03 18 Operating Safety 01 11 01 03 21 Worksite Safety 01 12 01 03 24 Risk Asses...

Page 6: ...Notes 9806 4300 5 2018 07 24 Find manuals at https best manuals com...

Page 7: ...1 Machine 00 Introduction 01 1 9806 4300 5 01 1 00 Introduction Contents Page No 01 00 00 General 01 3 01 00 04 Product Compliance 01 4 01 00 06 Intended Use 01 5 Find manuals at https best manuals co...

Page 8: ...Notes 01 2 9806 4300 5 01 2 Find manuals at https best manuals com...

Page 9: ...on Before you start using the machine you must know how the machine operates Use this part of the manual to identify each control lever switch gauge button and pedal Do not guess if there is anything...

Page 10: ...ountry region in which the product was first sold to the extent that the laws and regulations required them Re sales and import export of products across territories with different laws and regulation...

Page 11: ...ication is limited to the engine but references to typical applications may be made When the JCB engine is used as power source for pumps generators and independent power source for pumps generators i...

Page 12: ...afety Contents Page No 01 03 03 Safety Yours and Others 01 7 01 03 06 Safety Warnings 01 8 01 03 09 General Safety 01 9 01 03 12 Maintenance Safety 01 10 01 03 18 Operating Safety 01 11 01 03 21 Works...

Page 13: ...inform you of potential hazards and how to avoid them If you do not fully understand the warning messages ask your employer or JCB dealer to explain them Safety is not just a matter of responding to t...

Page 14: ...G indicates a hazardous situation which if not avoided could result in death or serious injury The signal word CAUTION indicates a hazardous situation which if not avoided could result in minor or mod...

Page 15: ...e of medicines which can cause drowsiness Feeling Unwell Do not attempt to operate the machine if you are feeling unwell By doing so you could be a danger to yourself and those you work with Mobile Ph...

Page 16: ...lear of rotating parts Notice Clean the engine before you start engine maintenance Obey the correct procedures Contamination of the fuel system will cause damage and possible failure of the engine Not...

Page 17: ...dangerous In public places or where your visibility is reduced place barriers around the work area to keep people away Sparks Explosions and fire can be caused by sparks from the exhaust or the elect...

Page 18: ...leak is suspected contact the local gas company immediately and warn all personnel on the site Ban smoking make sure that all naked lights are extinguished and switch off any engines which may be runn...

Page 19: ...nd is there sufficient fuel to complete the job if applicable The Load How heavy is it Is it within the capabilities of the machine How bulky is it The greater the surface area the more affected it wi...

Page 20: ...01 Machine 06 About this Manual 01 14 9806 4300 5 01 14 06 About this Manual Contents Page No 01 06 00 General 01 15...

Page 21: ...mponent showing obvious signs of wear or damage is expected as a matter of course It is expected that components will be cleaned and lubricated where appropriate and that any opened hose or pipe conne...

Page 22: ...01 Machine 09 Description 01 16 9806 4300 5 01 16 09 Description Contents Page No 01 09 00 General 01 17...

Page 23: ...cope of this publication is limited to the engine but references to a typical installation will be made When the JCB Engine is used as a power source for pumps generators independent power units etc t...

Page 24: ...01 Machine 12 Operation 01 18 9806 4300 5 01 18 12 Operation Contents Page No 01 12 00 General 01 19...

Page 25: ...f the battery The viscosity of the engine oil The condition of the starter motor The engine does not require any cold starting aids for temperatures down to 12 C 10 4 F If the engine is operating in t...

Page 26: ...Notes 01 20 9806 4300 5 01 20...

Page 27: ...9806 4300 5 2017 10 18 06 Body and Framework Contents Page No 06 63 Identification Label 06 63 06 Engine 06 3...

Page 28: ...Notes 9806 4300 5 2017 10 18...

Page 29: ...06 Body and Framework 63 Identification Label 06 1 9806 4300 5 06 1 63 Identification Label Contents Page No 06 63 06 Engine 06 3...

Page 30: ...Notes 06 2 9806 4300 5 06 2...

Page 31: ...arged and aftercooled electronic common rail fuel injection Tier 2 DD 4 8L turbocharged mechanical fuel injection Tier 3 DF 4 8L turbocharged and aftercooled mechanical fuel injection Tier 3 DK 4 8L t...

Page 32: ...aftercooled electronic common rail fuel injection Tier 4F SL 4 4L turbocharged and aftercooled electronic common rail fuel injection Tier 4F 55kw Table 3 Explanation of the engine identification numbe...

Page 33: ...9806 4300 5 2014 08 22 09 Operator Station Contents Page No 09 33 Safety Label Chart 09 33 00 General 09 3...

Page 34: ...Notes 9806 4300 5 2014 08 22...

Page 35: ...09 Operator Station 33 Safety Label Chart 09 1 9806 4300 5 09 1 33 Safety Label Chart Contents Page No 09 33 00 General 09 3...

Page 36: ...Notes 09 2 9806 4300 5 09 2...

Page 37: ...ye glasses for reading make sure you wear them when reading the safety labels Do not over stretch or put yourself in dangerous positions to read the safety labels If you do not understand the hazard s...

Page 38: ...Notes 09 4 9806 4300 5 09 4...

Page 39: ...79 15 18 Engine Belt 15 18 00 General 15 87 15 18 03 Drive Belt 15 90 15 18 21 Tensioner 15 94 15 21 Oil Filter 15 21 00 General 15 97 15 24 Air Filter 15 24 00 General 15 105 15 27 Crankcase Ventila...

Page 40: ...5 72 06 Voltage Regulator 15 226 15 75 Starter Motor 15 75 00 General 15 229 15 75 03 Solenoid 15 236 15 75 06 Brush Gear 15 237 15 84 Sensor 15 84 00 General 15 239 15 84 03 Crankshaft Position 15 25...

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