Jefferson Professional Tools & Equipment JEFGENDIEWEL180, User Manual

Page 1: ...5 8kVA Diesel Welder Generator OLYMPUS JEFGENDIEWEL180 User Manual v 2 1 ...

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Page 3: ... designed and contains all the necessary information to ensure its correct and safe use We recommend that you read the information supplied before carrying out any maintenance or repair By following all the general safety instructions contained in this manual you will help to ensure operator safety and extend the potential life span of the equipment All photographs and drawings in this manual are ...

Page 4: ... emission and exposure levels this can not be used reliably to determine whether or not further precautions are required Factors that influence the actual level of exposure to the work force include the characteristics of the work room the other sources of noise the number of machines and other adjacent processes and the length of time for which an operator is exposed to the noise Also the permiss...

Page 5: ...mplications on employers to ensure the safety of electrical devices in the workplace The regulations dictate that all portable equipment must be inspected regularly and tested to ensure that it is safe for use Portable equipment means any electrical item that can be moved and this is often referred to as Portable Appliance Testing PAT PAT testing should be carried out regularly on this equipment b...

Page 6: ...s on circuit breakers specifically matched to the generating set If the circuit breakers require replacement they must be replaced with a circuit breaker having identical ratings and performance characteristics Ensure the generator does not have any damaged hoses loose or missing clamps damaged tank or cap before use All defects should be corrected before use To prevent surging that may possibly d...

Page 7: ...Start 3 Put the starting switch into the RUN position 4 Hold the starting recoil handle loosely and pull the cord out it until you feel resistance then return it slowly Key Start 5 Turn the ignition key to the Start position CONNECTING EQUIPMENT TO THE GENERATOR 1 Connect the equipment you want to use to the AC socket Note Do not exceed the load limit of the specified maximum AC output 2 Do not co...

Page 8: ...hat the fuel valve is set to the CLOSED position Keep the generator level to prevent fuel spillage Fuel vapour or spilled fuel may ignite Touching a hot engine can cause serious burns or fires Let the engine cool before transporting or storing the generator Make sure not to drop or strike the generator when transporting Do not place heavy objects on top of the generator during transit storage or o...

Page 9: ...very three years Check the battery and electrolyte levels Before use Notes Checking and the engine oil With generator on level ground remove the oil filler cap and dipstick clean with a clean cloth Insert the dipstick back into the oil filter hole without turning remove and check that the oil level is between the minimum and maximum indicators If level is low refill to the maximum level mark Check...

Page 10: ...he upper and lower level markers Not enough speed or force used on the starter recoil handle See section Starting the Generator The fuel nozzle is blocked or dirty Clean tthe fuel nozzle Generator fault Circuit breaker is not closed Turn the circuit breaker to the On position Poor or faulty socket connection Adjust the socket feet The rated generator speed cannot be obtained Adjust to rated speed ...

Page 11: ...11 www jeffersontools com USER MANUAL 180A 5 8kVA Diesel Welder Generator JEFGENDIEWEL180 CIRCUIT WIRING DIAGRAM ...

Page 12: ...12 www jeffersontools com USER MANUAL 180A 5 8kVA Diesel Welder Generator JEFGENDIEWEL180 PARTS DIAGRAM GENERATOR ...

Page 13: ...15 Bolt M5 25 18 54 Battery Holder Retractor 2 16 Bolt M8 12 1 55 Fixed Plate 1 17 Base Of Frame 6 56 Nut M6 2 18 Bolt M10 40 4 57 Battery Wire Red 1 19 Shock Absorbing 1 58 Battery Wire Black 1 20 Flat Washer Ø10 1 59 Control Pannel 1 21 Spring Washer Ø10 1 60 Screw M6 16 4 22 Nut M10 2 61 Welding Sockets Red 1 23 Bolt M6 14 1 62 Welding Sockets Black 1 24 Spring Washer Ø6 2 63 Underlay Bracket 1...

Page 14: ...14 www jeffersontools com USER MANUAL 180A 5 8kVA Diesel Welder Generator JEFGENDIEWEL180 PARTS DIAGRAM ENGINE ...

Page 15: ... 19 Cylinderhead Sealing 1 63 Starting Sleeve 1 107 Speed Governing Push Dish 1 20 Cylinderhead Studs Long 2 64 Bolt M6x12 8 108 Sliding Bearing 1 21 Cylinderhead Studs Short 2 65 Wind Hood Shock Pad 0 985 109 Pin8x12 1 22 Pin 4x8 4 66 Wind Hood Black 1 110 Oil Absorption Pipe 1 23 Inlet Valve 1 67 Wind Hood Shockcover 4 111 Crankcase Cover 1 24 Outlet Valve 1 68 Bushing 10 10 4 112 Aluminum End C...

Page 16: ...on is recommended as it eliminates the need to provide proof of purchase should a warranty claim be necessary Warranty Repair Should Jefferson confirm the existence of any defect covered by this warranty the defect will be corrected by repair or replacement at an authorized Jefferson dealer or repair centre Packaging Freight Costs The customer is responsible for the packaging of the equipment and ...

Page 17: ... need of repair and any repairs needed are covered by the warranty policy In order to qualify for warranty cover all equipment presented must have been used serviced and maintained as instructed in the user manual Where repair is not covered by the warranty a quotation for repair labour costs and return delivery will be sent to the customer normally within 7 working days NOTE If the repair quotati...

Page 18: ... Directive Equipment Category Power Generator Item 45 Product Name Model JEFGENDIEWEL180 180A 5 8kVA Diesel Welder Generator Key Start Measured Sound Power Level Guaranteed Sound Power Level 103dB 103dB The conformity assessment procedure followed was in accordance with Annex VI of the Outdoor Noise Directive EU type approval number e24 2016 1628 2018 989EC1 D 0145 00 Signed by Stephen McIntyre Po...

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Page 20: ... 44 0 1244 646 048 Email sales jeffersontools com IMPORTANT SAFETY FIRST Before attempting to use this product please read all the safety precautions and operating instructions outlined in this manual to reduce the risk of fire electric shock or personal injury www jeffersontools com ...