Jensen 5501011030, Operating Instructions Manual

Page 1: ...21 A528 Di XL D 1403 E 80km h Machine Nr 5501011030 Date of building 01 2001 Maasb ll Tel 04634 9370 0 Fax 04634 1025 E mail jensenservicegmbh t online de Jensen Service GmbH D 24975 Maasb ll Operatin...

Page 2: ...ents which we consider to be appropriate An obligation to any previously delivered machines and extended apparatus is nvalid REFERENCE INSTRUCTION This instruction manual also contains descriptions of...

Page 3: ...elines According to legal provisions the work agreement and the service manual must remain with the machine at all times and must always be available for use When buying renting or borrowing a machine...

Page 4: ...lly read operator s manual before handling the machine Observe instructions and safety rules when operating Lire le livret d entretien et les conseils de s curit avant la mise en marche et en tenir co...

Page 5: ...r l carte de pi ces Zich verwijderd houden van draaiende machinedelen Niemals in den Quetsch Gefahrenbereich greifen solange sich dort Teile bewegen k nnen Never put your hand into the crushing danger...

Page 6: ...du ch ssis Chassis vooraan Z Fahrgestell vorne Chassis front Avant du ch ssis Chassis vooraan Gefahr durch fort schleudernde Teile bei laufendem Motor Sicherheitsabstand halten Danger flying objects...

Page 7: ...de wielen aanspannen Alle andere moeren en schroeven regelmatig controleren en desnoods aanpannen Di Fahrgestell vorne Bei Einachs auch hinten Chassis at the frontside For one axle at the backside Ch...

Page 8: ...s ensure that they are unable to roll away and are protected from unauthorised usage firm brakes activated under wedge in place power source switched off ignition key removed The Wood chipper as culti...

Page 9: ...down 2 Caution is demanded when in the vicinity of fuel as there is an increased risk of fire Never replenish fuel when near unguarded flames ignition sparks or hot pieces of metal When refulling do n...

Page 10: ...fety precautions Respect the other parts as well as they may also be not completely safe 4 Never leave the Wood chipper unattended when in use 5 Only operate the machine in good light and good visibil...

Page 11: ...d out only by specialists when working on the frame axle pully mechanisms and safety devises This work may only be carried out in an autherised garage Waiting for the motor 1 No one must wait in front...

Page 12: ...paratus Ensure that no subsidence is allowed to take place 6 When connecting the hydraulic cylinders and motors the hydraulic pipes must have first been turned off 7 When changing the connectio ns ens...

Page 13: ...s of staff The page marked General safety and accident prevention instructions should be read carefully The safety rules for working with the machine are given by the Trade Association General attenda...

Page 14: ...he knife holder bolts are tight and check after 1 hour s work with new or re sharpened knives Before the first use lubricate the feed roller bearings and repeat according to the instructions Ensure th...

Page 15: ...blunt or damaged Take great care when removing knives from the machine as the weight of the flywheel can create enough movement to cause injury by trapping fingers even when the tractor is turned off...

Page 16: ...C Reservoir capacity 18 litres for the A518 20 litres for the A521 A528 23 litres for the A328 A325 23 litres for the A425 60 litres for the A231 64 litres for the A141 64 litres for the A10 Oil type...

Page 17: ...Recommended instructions during operation Branch wood to be fed always with heavier end towards retraction rollers Should rotation of knives disc drop during operation push the disengaging lever wait...

Page 18: ...Knife grinding overview with wear limit...

Page 19: ...the number of this machine Technical Specifications for woodchippers Maximum wood diameter depending on wood and engine A141 24cm A231 22cm A328 16cm A325 16cm A425 15cm A521 12cm A518 10 cm A528 15c...

Page 20: ...07 92 A 328 Z 104 80 A 328 ZUX 103 81 A 325 Di 107 92 A 325 Z 104 80 A 325 ZUX 103 81 A 425 Di 107 92 A 425 Z 104 92 A 521 A528 Di 108 84 A 521 A528 Z 108 88 A 518 Di 106 95 A 518 Z 103 88 Measurement...

Page 21: ...3 4 Retinax A If your machine is equipped with a turntable lubricate it monthly Retinax A until the grease get s out of the gap Both bearings of main shaft pos 1 are filled with lithium grease includi...

Page 22: ...ial shaft loads are not exceeded To mount drive components remove anti corrosion paint from shaft extension by means of a suitable solvent This should be done carefully because the solvent may damage...

Page 23: ...0 h 12 000 h max 5 years Under hard ambient conditions the oil should be changed more often For changing the oil should be warm Position a can under the drain and remove drain and fill plug After drai...

Page 24: ...atch the holes Screw in the screws loosely Put the pulley on the shaft push it to the correct position and fasten the screws tight and even Remove screws and insert one of them into the hole with the...

Page 25: ...screws are of major importance to the correct function Fasten all screws evenly and crosswise up to the torque Ta in several steps Use a torque wrench Controll all screws for proper torque If possible...

Page 26: ...off inner and outer guard tubes 3 Shorten inner and outer telescopic sections to same extent as guard tubes 4 De burr tubes and remove chips Guards Attach safety chain loosely Pay attention to swivel...

Page 27: ...remove bearing bush by light hammer blows onto the yoke or by rotating it Mount cross into yoke Use cross journals to guide bearing needles when inserting bushes Drive in bearing bush until annular g...

Page 28: ...d KNOTT KR 13 HV KHV 13 max weight 1300kg support weight 75kg Axle KNOTTVGB 10 M Braks 20 2425 1 Axle load 1050kg Wheel mount 112 x 5 Wheel screw M12x1 5 Wheel 165 R 13 Rim 4 1 2J x 13 Air pressure 2...

Page 29: ...nt rating 8A Display green LED operating voltage Yellow LED input pulses green LED relay status 2 red LED programming Logic microcontroller with EEPROM programmed in Assembler Accuracy approx 1 of pro...

Page 30: ...be adhered to Setting Dmax must always be greater than Dmin Operation Check the safe functioning of the unit If operation is correct no special measures need to be taken nor any measures for maintena...

Page 31: ...Art Nr 16678 Art Nr 16467 Art Nr 16876 Art Nr 16875 Art Nr 16875 Art Nr 10345 Art Nr 19312...

Page 32: ...Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es Motorantrieb Engine drive Propulsiur moteor...

Page 33: ...ng rondelle elastique 6 3 16191 Schraube screw Vis 6 4 16719 Keilscheibe pulley poulie 1 5 1321 Federring spring ring rondelle elastique 6 6 2292 Schraube screw Vis 6 7 9519 Keilriemen v belt courroie...

Page 34: ...Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es Hauptwelle Main shaft Arbre principal...

Page 35: ...delle elastique 4 7 3024 Schraube screw Vis 4 8 9435 Buchse bushing douille 1 9 Messerscheibe chipper disc volant fen tres 1 siehe Messerscheibe see chipper disc voyez feuille volant fen tres 10 252 P...

Page 36: ...Messerscheibe Chipper disk Volant fen tres Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es...

Page 37: ...s washer 2 0mm rondelle pour couteau 2 0mm 2 2 9444 Messerunterlage 2 5mm knife s washer 2 5mm rondelle pour couteau 2 5mm 2 3 11515 Messer knife couteau 2 4 22070 Messerschrauben knife screw boulon...

Page 38: ...Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es Gegenmesser Counter knife Contre couteau...

Page 39: ...Vis 1 5 9406 Deckblech blanking plate couvercle 1 6 22021 Scheibe washer rondelle 2 7 2016 Federring washer rondelle lastique 2 8 16218 Schraube screw Vis 2 9 9320 senkr Schneidkante vertical counter...

Page 40: ...Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es Untere Walze Lower roller Rouleau interieure...

Page 41: ...flange 1 7 16853 Feststellring f r Flanschlager ring for bearing collier pour roulement 1 8 22016 Federring spring ring rondelle lastique 3 9 8324 Schraube screw Vis 3 10 Pa feder fitting key clavett...

Page 42: ...Obere Walze Upper roller Roleau superieure Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es...

Page 43: ...s 1 10 3 9400 Lagergeh use bearing housing boitier de roulement 1 11 22020 Schmiernippel Lubricating nipple Labricating nipple 1 12 22059 Schmiernippelkappe Lubricating nipple cap Labricating nipple b...

Page 44: ...ie mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es Druckbalken Pressure bar Bouterolle de pression...

Page 45: ...ng nipple 1 5 9422 Federwippe rocker levier basculant 1 6 22020 Schmiernippel graiseur Labricating nipple 1 7 10264 Scheibe washer rondelle 1 8 16255 Schraube screw Vis 1 9 754 Zugfeder traction sprin...

Page 46: ...einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es Einf hrtrichter klappbar Infeed chute Tremie d alimen...

Page 47: ...her rondelle friction 2 10 9409 Einf hrtrichterklappe chute flap clapet 1 11 9410 Anschlag stop dog support de but e 2 12 10100 Schraube screw Vis 2 13 22025 Hutmutter nut crou 2 14 3229 Mutter nut cr...

Page 48: ...Schaltgest nge Control rod Tige de commande Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es...

Page 49: ...ut crou 1 6 627 Stellring collar collier de but e ajustable 1 7 22023 Gewindestift grub screw tige filet e 2 8 9414 Schaltgest nge gerade control rod tige de commande 1 9 9415 Schaltgest nge gebogen c...

Page 50: ...mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es Hydraulikanlage Hydraulic system Circuit hydrauli...

Page 51: ...ing joint de tuyeau 3 13 9829 Verschraubung screwing joint de tuyeau 1 14 9730 Schlauch tube tuyeau 1 15 9657 Verschraubung screwing joint de tuyeau 2 16 9673 Motor motor moteur 1 17 9730 Schlauch tub...

Page 52: ...sure for reservoir capsule verrou 1 16066 Hydraulik l 20 Liter hydraulic oil 20 liter l huile hydraulique 20 litre Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas rep...

Page 53: ...torverkleidung Engine housing Protection moteur Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent e...

Page 54: ...4 1434 Schraube screw boulon 4 15 10132 Mutter nut ecrou 7 16 16221 Schraube screw boulon 2 17 16919 Kantenschutz side protection protection extr mit s 1 18 15222 Starterkasten starter box boite de d...

Page 55: ...s 26 9417 Gasfeder throttle control ressort de pression gaz 1 27 15149 Schraube screw boulon 2 Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es Motorverkl...

Page 56: ...Auswerfer Ejector Goulotte d jection Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es...

Page 57: ...utter nut crou 3 6 16538 Verstellstange lever levier amovible 1 7 16537 Kugelgriff handel poign e 2 8 16536 Klemme f Verstellstange clamp for lever pince pour levier 1 9 16540 Innere Klemme clamp plat...

Page 58: ...Lichtbrett Light set Planche lectrique Die mit einem gekennzeichneten Teile sind nicht abgebildet Parts marked are not shown in figures Les positons pr c d es du signe ne sont pas repr sent es...

Page 59: ...for fog and clairage pour feux anti brouillard 2 Kennzeichenleuchte number plate lamp et plaque d immatriculation 6 15615 Dreieckr ckstrahler rot triangle reflector red catadioptre triangulaire rouge...

Page 60: ...B Differences between construction and picture are possible Frein inertie KHV 13 B Bauartbedingte Bildabweichungen m glich De l g res diff rences cl es la construction peuctent apparaitre sur l image...

Page 61: ...2 1 bersetzungshebel kpl Levier de transmission compl Transmission lever compl 26 20213 1 Bolzen m Gewindezapfen Boulon avec goupille filetee Bolt with threaded pin 27 20214 2 Scheibe Rondelle Shim 28...

Page 62: ...2425 1 Differences between construction and picture are possible Frein 20 2425 1 Bauartbedingte Bildabweichungen m glich De l g res diff rences cl es la construction peuctent apparaitre sur l image Br...

Page 63: ...Kon Druckfeder Ressort poussoir con Con compression spring 23 20237 1 Spreizschlo kpl Verrou d ecartement Spread lever cpl 24 20238 2 Nachstellbolzen Boulon de re glage Adjusting bolt 29 20239 1 Nach...