Jet 140183, Operating Instructions Manual

Page 1: ...d LaVergne Tennessee 37086 Document No M 140183 Ph 800 274 6848 Edition 1 06 2020 www jettools com Copyright 2020 JET Operating Instructions and Parts Manual MT Series 2 speed Electric Trolley This pdf document is bookmarked ...

Page 2: ... move it Do not use to lift people or loads over people Warn others in the vicinity when lifting or transporting a load Avoid swinging load and hook Do not use in wet damp or poorly lit locations This trolley is not rated for outdoor use Do not exceed the rated capacity of the trolley Maintain firm footing when operating the trolley The exposed end of the beam or rail must have a stop installed to...

Page 3: ...Trolley Frame Parts List 14 11 2 1 MT050 and MT100 Trolley Motor Exploded View 15 11 2 2 MT050 and MT100 Trolley Motor Parts List 16 11 3 1 MT050 and MT100 Trolley Electricals Exploded View 17 11 3 2 MT050 and MT100 Trolley Electricals Parts List 17 11 4 1 MT200 Trolley Frame Exploded View 18 11 4 2 MT200 Trolley Frame Parts List 19 11 5 1 MT200 Trolley Motor Exploded View 20 11 5 2 MT200 Trolley ...

Page 4: ...ension bolts and center load plate Wheels are hot forged steel and hardened steel comprises the gears and pinion which is driven by a planetary gear reducer Extensions are available to accommodate the width of most beam flanges This machine has been designed and constructed to provide consistent long term operation if used in accordance with instructions set forth in this manual If there are any q...

Page 5: ...phase Voltage 230V Current Draw amperage High Spd 0 8 1 2 2 2 3 8 3 8 Low Spd 0 6 0 9 1 7 2 2 2 2 Dimensions Figure 5 1 A 15in 382mm 15in 382mm 15 4in 392mm 17 4in 442mm 17 4in 442mm B 4 9in 124 5mm 4 9in 124 5mm 4 92in 125mm 5 3in 135mm 5 3in 135mm C 12 8in 324mm 12 8in 324mm 14in 357mm 15 6in 395mm 15 6in 395mm D 7in 180mm 7in 180mm 7 2in 183mm 7 2in 185mm 7 2in 185mm E 2 95 4 9in 75 125mm 2 95 ...

Page 6: ...16 185mm 7 5 16 185mm C 12 13 16 325mm 12 13 16 325mm 14 3 16 360mm 15 3 4 400mm 15 3 4 400mm D 7 1 16 180mm 7 1 16 180mm 7 5 16 185mm 7 11 16 195mm 7 11 16 195mm E 2 15 16 4 15 16 2 15 16 4 15 16 3 15 16 5 7 8 4 15 16 6 7 8 4 15 16 6 7 8 75 125mm 75 125mm 100 150mm 125 175mm 125 175mm H1 19 11 16 500mm 21 1 16 535mm 38 3 16 970mm H2 39 3 8 1000mm 41 5 16 1050mm Table 2 The trolley can be extended...

Page 7: ...he measurement Spacers must be moved in sets of two to maintain centerline of trolley Distance between trackwheel flanges should be 1 8 to 2 inches 3 to 5mm greater than the beam flange width for straight runway beams and 3 16 to 9 32 inches 5 to 7mm for sharply curved beams 3 Loosely assemble side frames position tubes spacer washers and nuts on the stay bolts See Figure 6 1 4 Install the trolley...

Page 8: ...and orange wires in the hoist See Figure 6 6 The grey wire will control the forward movement of the trolley The orange wire will control the reverse movement of the trolley 5 Bring the trolley control cable through the second gland on the same side of the hoist and connect it as follows Connect 1 Red wire to port A2 of the KM3 contactor Connect 2 White wire to the grey wire Connect 3 Black wire to...

Page 9: ... doubt as to whether the tool is properly grounded Repair or replace damaged or worn cord immediately 7 2 Extension Cords If an extension cord is necessary make sure the cord rating is suitable for the amperage listed on the trolley s motor plate An undersize cord will cause a drop in line voltage resulting in loss of power and overheating The chart in Table 3 shows the correct size cord to use ba...

Page 10: ... and disc can be adjusted by the bolt shown in Figure 8 1 Loosen nut and fully tighten adjustment bolt Then loosen the bolt two rotations Retighten nut against motor housing to secure setting Figure 8 1 8 2 Lubrication Monthly lubricate the track wheel gear and pinion with grease Change out the motor gearbox grease after 100 hours of operation then every 6 months or 2500 hours of normal service Us...

Page 11: ... by a qualified service technician Trolley performs slugglishly Rail beam is dirty or worn Clean rail as part of regular inspection process Trolley continues movement after brake applied Grease or oil on the brake lining Disassemble brake and clean the lining Brake pad is worn or damaged Replace brake pad Hoist moves in wrong direction Two of the three power supply wires are switched Switch any tw...

Page 12: ...Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Non proprietary parts such as fasteners can be found at local hardware stores or may be ordered from JET Some parts are shown for reference only and may not be available individually NOTE If an item shows two part numbers the trolley model on which it is used can be identified by the ...

Page 13: ...13 11 1 1 MT050 and MT100 Trolley Frame Exploded View ...

Page 14: ...d Bracket 1 MT100 A10 Load Bracket 1 11 MT050 A11 Spacer Washer Ø 40 Ø 24 1 8 32 MT100 A11 Spacer Washer Ø 46 Ø 27 1 8 32 12 MT050 A12 Spring Washer 7 8 4 MT100 A12 Spring Washer 1 4 13 MT050 A13 Hex Nut 7 8 9UNC 4 MT100 A13 Hex Nut 1 x8UNC 4 14 MT050 A14 Bumper 4 15 TS 2361101 Spring Washer M10 4 16 TS 1491021 Hex Head Bolt M10 1 5 20L 4 17 MT050 A17 Motor Assembly 3 230V 60Hz 0 12 0 03kW 1 MT100...

Page 15: ...15 11 2 1 MT050 and MT100 Trolley Motor Exploded View 23 17 18 11 10 20 19 22 21 1 5 2 3 4 6 13 12 24 8 9 7 19 16 15 14 11 ...

Page 16: ...xt S 10 3 10 MT050 B10 Hex Head Bolt M6 1 60L 4 11 TS 2361061 Spring Washer M6 8 12 MT050 B12 Motor Stator Assembly 3 230V60Hz0 12 0 03kW 1 MT100 B12 Motor Stator Assembly 3 230V60Hz0 18 0 04kW 1 13 MT050 B13 Rectifier 1 14 TS 1482041 Hex Head Bolt M6 1 0 20L 4 15 TS 1540081 Nut M12 1 75 1 16 TS 1492021 Hex Head Bolt M12 1 75 30L 1 17 MT050 B17 Transmission Shaft With Pinion 1 18 MT050 B18 Gear Bo...

Page 17: ...ng Washer M6 6 3 MT050 C03 Electric Housing Cover 1 4 MT050 C04 Gasket 15 1 5 MT050 C05 Rubber Band 1 6 MT050 C06 Magnetic Contactor 110V LC1 D09 F7 2 7 MT050 C07 Contactor Rail 2PC 1 8 MT050 C08 Magnetic Contactor 110V LC1 D128 F7 1 9 MT050 C09 Terminal Block 1 10 MT050 C10 Contactor Rail 1PC 1 11 40317 15 Spring Pin Ø 3 14L 1 12 MT050 C12 Cable Gland M20 3 13 MT050 C13 Electric Housing 1 14 MT05...

Page 18: ...18 11 4 1 MT200 Trolley Frame Exploded View ...

Page 19: ...9 MT200 A09 Position Tube Ø 48 Ø 34 69L 4 10 MT200 A10 Load Bracket 1 11 MT200 A11 Spacer Washer Ø 54 Ø 34 1 8 32 12 MT200 A12 Spring Washer 1 1 4 4 13 MT200 A13 Hex Nut 1 1 4 7UNC 4 14 MT050 A14 Bumper 2 15 TS 2361101 Spring Washer M10 4 16 TS 1491031 Hex Head Bolt M10 1 5 25L 4 17 MT200 A17 Motor Assembly 3 230V60Hz0 37 0 09kW 1 Extension Kit Accessories for MT200 Part No Description E width sec...

Page 20: ...20 11 5 1 MT200 Trolley Motor Exploded View ...

Page 21: ...050 B09 Retaining Ring S 10 3 10 MT050 B10 Hex Head Bolt M6 1 60L 4 11 TS 2361061 Spring Washer M6 8 12 MT200 B12 Motor Stator Ass y 3 230V60Hz0 37 0 09kW 1 13 MT050 B13 Rectifier 1 14 TS 1482041 Hex Head Bolt M6 1 0 20L 4 15 TS 1540081 Nut M12 1 75 1 16 TS 1492021 Hex Head Bolt M12 1 75 30L 1 17 MT200 B17 Transmission Shaft With Pinion 1 18 MT050 B18 Gear Box 1 19 MT050 B19 Gear Box Gasket 2 20 M...

Page 22: ...6 6 3 MT050 C03 Electric Housing Cover 1 4 MT050 C04 Gasket 15 1 5 MT050 C05 Rubber Band 1 6 MT050 C06 Magnetic Contactor 110V LC1 D09 F7 2 7 MT050 C07 Contactor Rail 2PC 1 8 MT050 C08 Magnetic Contactor 110V LC1 D128 F7 1 9 MT050 C09 Terminal Block 1 10 MT050 C10 Contactor Rail 1PC 1 11 MT050 C11 Spring Pin Ø 3 14L 1 12 MT050 C12 Cable Gland M20 3 13 MT050 C13 Electric Housing 1 14 MT050 C14 Gask...

Page 23: ...23 11 7 1 MT300 and MT500 Trolley Frame Exploded View ...

Page 24: ...0 MT300 A10 Position Tube Ø 50 Ø 40 83 5L 4 MT500 A10 Ø 60 Ø 47 83L 4 11 MT300 A11 Load Bracket 1 MT500 A11 1 12 MT300 A12 Stay Bolt 1 1 2 6UNC 390L 2 MT500 A12 1 3 4 x5UNCx415L 2 13 MT050 A13 Bumper 4 14 MT300 A14 Pinion M3 5 16T 49L 1 15 MT300 A15 Reducing Gear Motor Assembly 3 230V60Hz0 6 0 15Kw1 16 TS 2361081 Spring Washer M8 3 17 TS 1504061 Hex Bolt M8 1 25 30L 3 Extension Kit Accessories for...

Page 25: ...25 11 8 1 MT300 and MT500 Trolley Motor Exploded View ...

Page 26: ... 64 80 228 1 11 BB 6204ZZ Bearing 6204ZZ 1 12 MT300 B12 Oil Seal Ø 35 Ø 20 8t 1 13 MT300 B13 Flange 1 14 MT300 B14 Spring Pin Ø 5 16L 2 15 MT300 B15 Gearbox Gasket 1 16 F006050 C Retaining Ring Ext S 25 1 17 MT300 B17 4th Gear M1 75x47T 1 18 BB 6205ZZ Bearing 6205ZZ 2 19 MT300 B19 Oil Seal Ø 52 Ø 32 11t 1 20 MT300 B20 Transmission Shaft Ø 32 147 5 1 21 BB 6203ZZ Bearing 6203ZZ 2 22 MT300 B22 2nd G...

Page 27: ...Washer M6 6 3 MT050 C03 Electric Housing Cover 1 4 MT050 C04 Gasket 15 1 5 MT050 C05 Rubber Band 1 6 MT050 C06 Magnetic Contactor 110V LC1 D09 F7 2 7 MT050 C07 Contactor Rail 2PC 1 8 MT050 C08 Magnetic Contactor 110V LC1 D128 F7 1 9 MT050 C09 Terminal Block 1 10 MT050 C10 Contactor Rail 1PC 1 11 MT050 C11 Spring Pin Ø 3 14L 1 12 MT050 C12 Cable Gland M20 3 13 MT050 C13 Electric Housing 1 14 MT050 ...

Page 28: ...onnections 12 1 MT Trolley wiring SF20000495 28101 KM6 R1 R3 1 3 M TRAVERSING E MOTOR 2 8P BRAKE BC FR3 M1 M4 M6 M5 M3 2 KM7 R2 R4 4 C KM5 2 4 2 6 3 1 5 2 6 4 1 3 5 KM5 KM6 3 4 KM7 FR3 2 4 3 E 1 E 2 4 3 1 E 8 7 M2 KM6 KM5 ...

Page 29: ...itional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law App...

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Page 32: ...32 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...