Jet 161003 Operating Instructions And Parts Manual Download | Manualshive

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Operating Instructions and Parts Manual

PTJ-A Series Pallet Trucks

JET

427 New Sanford Road
LaVergne, Tennessee 37086

Part No. M-161003

Ph.: 800-274-6848

Edition 2 04/2020

www.jettools.com

Copyright © 2019 JET

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Summary of Contents for 161003

Page 1: ...Operating Instructions and Parts Manual PTJ A Series Pallet Trucks JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 161003 Ph 800 274 6848 Edition 2 04 2020 www jettools com Copyright 2019 JET ...

Page 2: ...e to the forks and personal injury if the rear of the pallet truck suddenly pops up Never leave a loaded pallet truck unattended in the raised position Always lower load to the floor Do not load pallet truck beyond its rated capacity Secure load before transporting To prevent accidental tipping make sure load is centered on the forks Do not move a loaded pallet truck by other than manual force Do ...

Page 3: ... iron pump features top of the stroke and overload by pass valve systems and single point valve service for easy replacement The chassis is heavy gauge steel reinforced with cross welded plates to prevent forks from bending solid steel push rods provide additional strength Paint finish is powder coated for superior protection of the underlying steel In summary your JET Pallet Truck is designed to ...

Page 4: ... x 94 mm Force Required to Move Maximum Load 120 lbs 54 5 kg Overall Height C 45 1 8 in 1146 mm Overall Length L2 51 in 1295 mm 57 in 1448 mm 63 in 1600 mm 57 in 1448 mm 63 in 1600 mm Overall Width W1 16 in 406 mm 20 1 2 in 521 mm 27 in 686 mm Net Weight 118 lbs 53 5 kg 127 lbs 57 6 kg 136 lbs 62 kg 138 lbs 62 6 kg 141 lbs 64 kg 147 lbs 66 7 kg Gross Weight 129 lbs 58 5 kg 138 lbs 62 5 kg 147 lbs ...

Page 5: ...y to the frame 1 Align the holes in the handle with the holes in the pump body Tap the pivot pin through the handle and pump bodies 2 Using pliers turn the pivot pin until spring pin holes line up 3 Using a hammer tap the spring pin into the pump body and pivot pin 4 Lower the handle until the spring cap is contacted This will reduce some of the pressure on the pump retainer pin making it easier t...

Page 6: ...g only half way or similar symptoms To clean the relief valve 1 Hold lever in raised position fork lowering position and pump handle quickly 10 to 12 times 2 Move lever to lower position and pump the handle to raise forks to fullest height 3 Repeat if necessary 7 3 Adjusting relief cam 1 Place handle lever in neutral position 2 Loosen 424 hex nut 3 Adjust 423 socket set screw while pumping the han...

Page 7: ...fill oil to bottom of fill hole with hydraulic jack oil Install oil fill plug 7 4 2 Valve cartridge 1 Remove drain plug see Figure 7 1 and empty the oil into a suitable container Pump handle until all oil has drained 2 Tap out roll pin 422 3 Remove relief cam 421 4 Unscrew and remove valve assembly 418 5 Install new valve assembly see sect 10 0 for part number and tighten 6 Install relief cam with...

Page 8: ...ot lower Relief cam setscrew nut out of adjustment Refer to Adjusting Relief Cam Relief cam or chain element broken Replace affected elements Broken fork rods and linkage Inspect linkages for breaks or cracks Replace elements as needed Lever does not set at neutral position Relief cam nut on the chain 108B is not positioned correctly Adjust the nut on the chain assembly Truck doesn t roll smoothly...

Page 9: ...9 9 1 1 PTJ A Series Pallet Trucks Exploded View ...

Page 10: ...11 20 Long Axle for 520mm 20in Ø24 5x390 mm 1 PTJA211 16 Long Axle for 400mm 16in Ø24 5x250 mm 1 212 PTJA21248 Pushrod 1220mm 48in 2 PTJA21236 Pushrod 914mm 36in 2 PTJA21242 Pushrod 1066mm 42in 2 213 PTJA213 Axle Ø15 8x82 mm 2 214 F012099 Roll Pin Ø5x26 mm 2 215 PTJA215 Load Wheel Frame Axle Ø16x152 mm 2 216 PTJA216 Axle Sleeve 4 217 F012076 Roll Pin Ø5x30 mm 4 218 PTJA218 Load Wheel Axle Ø17x120 ...

Page 11: ... PTJA722 Pump Body 1 LM000413 Warning Label not shown 1 PT1636JA ID I D Label PT 1636JA not shown 1 PT2036JA ID I D Label PT 2036JA not shown 1 PT2042JA ID I D Label PT 2042JA not shown 1 PT2048JA ID I D Label PT 2048JA not shown 1 PT2742JA ID I D Label PT 2742JA not shown 1 PT2748JA ID I D Label PT 2748JA not shown 1 PT1636JA SL Specification Label PT 1636JA not shown 1 PT2036JA SL Specification ...

Page 12: ...needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law Applies This warra...

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