Jet 708598K, Operating Instructions And Parts Manual

Page 1: ...with optional open stand with optional closed stand for models with serial no 20050451 and higher JET 427 New Sanford Road Part No M 708599 LaVergne Tennessee 37086 Revision H 05 2020 Ph 800 274 6848 ECR 200515104020 www jettools com Copyright 2014 JET This pdf document is bookmarked ...

Page 2: ...onal action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law Applie...

Page 3: ...ection 14 Adjustments 15 Belt Table Adjustment 15 Belt Arm Orientation 16 Limit Screw Adjustment 16 Disc Table Adjustment 16 Miter Gauge 17 Belt Tracking Adjustment 18 Belt Replacement 18 Abrasive Disc Replacement 18 Maintenance 18 Troubleshooting 19 Optional Accessories 19 Replacement Parts 19 JSG 6DC Belt Disc Sander Assembly 20 Parts List for JSG 6DC Belt Disc Sander Assembly 21 Closed Stand As...

Page 4: ...hine is properly grounded 13 Make all machine adjustments or maintenance with the machine unplugged from the power source 14 Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 15 Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme cautio...

Page 5: ... in minor injury and or possible machine damage This means that if precautions are not heeded it may result in serious or even fatal injury SAVE THESE INSTRUCTIONS Introduction This manual is provided by JET covering the safe operation and maintenance procedures for a JET Model JSG 6DC Belt Disc Sander This manual contains instructions on installation safety precautions general operating procedure...

Page 6: ...and 90 Dust Port Diameter in 4 Dust Collection Recommended Minimum Capacity CFM 450 Motor TEFC Induction Capacitor Start 1 1 2HP 1PH 115 230V pre wired 115V 12 8 6 2A 60Hz Overall Dimensions with Belt Arm Horizontal L x W x H in 35 x 22 x 18 with Belt Arm Vertical L x W x H in 35 x 22 x 34 1 2 Footprint in 18 1 2 x 15 Approximate Weight Net Shipping lbs 215 229 Accessory Stands Approximate Weight ...

Page 7: ...ot included To safeguard your machine from unauthorized operation and accidental starting by young children the use of a padlock is highly recommended To lock out the switch 1 Open the padlock See Figure 1 2 Insert through holes in the start button 3 Close the padlock 4 Secure the key in a safe place Figure 1 ...

Page 8: ...ng grounding plugs and three pole receptacles that accept the tool s plug Repair or replace a damaged or worn cord immediately 115 Volt Operation As received from the factory your sander is wired to run at 115 volt operation This sander when wired for 115 volts is intended for use on a circuit that has an outlet and a plug that looks the one illustrated in Figure 2 A temporary adapter which looks ...

Page 9: ...he JSG 6DC Belt Disc Sander when operated at 230 volt be connected to a grounded and dedicated minimum 15 amp circuit with a 15 amp circuit breaker or time delay fuse Local codes take precedence over recommendations Figure 4 Figure 5 Figure 6 Extension Cords If an extension cord is necessary make sure the cord rating is suitable for the amperage listed on the machine s motor plate An undersized co...

Page 10: ...tor Read the instruction manual thoroughly for assembly maintenance and safety instructions Contents of Main Carton See Figure 8 1 Belt Disc Sander A 1 Belt Sanding Table B 1 Disc Sanding Table C 1 Miter Gauge Assembly D 1 Workstop Assembly E 2 Lock Knobs F 1 Belt Tensioning Handle w Nut G 1 Table Lock Handle H 1 12 inch Abrasive Disc I 1 6 x 48 inch Abrasive Belt J 1 Operator s Manual not shown 1...

Page 11: ...dware bag contains the same fasteners as the sander hardware bag and will not be needed if you purchased sander and stand together Contents of Open Stand Carton Optional Accessory p n 708566 See Figure 10 1 Top 4 Legs 4 Long Cross Braces 4 Short Cross Braces 1 Owner s Manual not shown 1 Hardware Bag containing 40 Carriage Bolts M8x16 40 Lock Washers M8 40 Flat Washers M8 40 Hex Nuts M8 Figure 9 Op...

Page 12: ...s Remove lifting straps 4 Exposed metal surfaces have been factory coated with a protectant Remove this using a soft cloth and a solvent or cleaner degreaser Note Keep solvents away from painted surfaces and plastic parts and do not use an abrasive pad as it may scratch the polished metal surfaces Machine should be dis connected from power during all assembly procedures Disc Table 1 Remove the lef...

Page 13: ...ny time for convenience by pulling out on the handle rotating it to new position then releasing it Make sure it re seats itself on the nut 5 Screw the belt tensioning handle Figure 16 into the threaded hole in the belt tracking assembly and tighten the hex nut against the shaft with a 13mm wrench 6 See Adjustments section for further instruction on adjusting the belt table Installing Abrasives Abr...

Page 14: ...ing handle 7 Before operating the belt should be tracked See Belt Tracking Adjustment Workstop Assembly When the sanding belt is to be used in the horizontal position the table may be used as a fence or the table may be removed and the workstop assembly installed Refer to Figure 18 1 Remove table and trunnion assembly by removing the table lock handle and washer 2 Slide workstop bracket onto stud ...

Page 15: ...uge travels parallel to the belt 5 If the table is not parallel loosen the screws below the table A Figure 21 with a 13mm wrench and nudge the table until parallel Re tighten screws Note Always maintain a gap of approximately 1 16 between the table edge and the abrasive belt Once the table is square and parallel to the belt verify the stops as follows Adjust 90 Stop 6 With the table locked at 90 l...

Page 16: ...inst the disc See Figure 23 Loosen both lock knobs move the table until the square sits flush to both surfaces at 90 and re tighten both knobs Note You may need to pivot the stop block out of the way 3 Place a combination square in the miter gauge slot and check the distance from the slot to face of the disc See Figure 24 Slide the square along the slot to the other side of the disc and check the ...

Page 17: ...when tilting the disc table upward It can be set to limit the table tilt to about minus 15 To tilt the table to the full minus 25 remove the rear stop screw and nut Miter Gauge Refer to Figure 27 Check the zero setting of the miter gauge Note Make sure the miter slot is parallel to the disc surface 1 Place the miter gauge into the disc table slot and loosen the miter gauge knob 2 Place a square ag...

Page 18: ... D Figure 28 and slide belt off the wheels 4 Refer to Installing Abrasives section for instructions on installing the new belt Abrasive Disc Replacement 1 Disconnect machine from the power source 2 Slowly work the tip of a knife under the abrasive disc and work it around the circumference of the disc until abrasive can be removed by hand 3 Clean the aluminum disc of any residual adhesive using min...

Page 19: ...d edge not square Table not square to abrasive belt Use a square to adjust table to abrasive belt Miter slot not parallel to abrasive belt Use a square to adjust table s miter slot parallel to abrasive belt Sanding marks on wood Work held still Keep workpiece moving Wrong grit sanding belt Use coarser grit for stock removal and fine grit for finish sanding Feed pressure too great Never force work ...

Page 20: ...20 JSG 6DC Belt Disc Sander Assembly ...

Page 21: ...p Screw M8x35 1 23 NH061000 Nut M6 1 24 SS060600 Set Screw M6x30 1 25 610010 Stop Block 1 26 PS054500 Spring Pin 5x45 mm 1 27 612011 Scale 1 28 VS020500 Rivet M2x5 3 29 KD050560 Key 5x5x60 mm 1 30 612012 Drive Roller 1 31 612013 Flange 1 32 NH243600 Nut M24 1 33 612014 Eccentric Shaft Bracket 1 34 612015 Spring Plate 3 35 SR109400 Hex Socket Cap Screw M10x16 6 36 612016 Nut 2 37 612017 Adjusting S...

Page 22: ...038 Trunnion Bracket 1 86 990551 Knob 2 87 612039W Sanding Table 1 88 612040W Trunnion 1 89 612041 Sliding Plate 1 90 PS040800 Spring Pin 4x12 mm 2 91 612056 Pointer 1 92 SF059100 Pan Head Screw w flange M5x6 1 93 SH080400 Hex Cap Bolt M8x20 3 94 WF081818 Flat Washer M8 3 95 WS080000 Lock Washer M8 3 AA612042 Workstop Assembly CP 1 96 612042W Fence 1 97 612043W Support Arm 1 98 612044 Stud 1 99 WF...

Page 23: ...Stud 1 121 612054 Table Bracket 1 122 NH081300 Nut M8 1 123 SR080500 Hex Socket Cap Screw M8x25 1 124 WS060000 Lock Washer M6 1 125 WS080000 Lock Washer M8 4 126 NH061000 Nut M6 2 127 SS060600 Set Screw M6x30 2 128 WF102030 Flat Washer M6x30 8 Items included in AH612J1 Hardware Kit ...

Page 24: ... 150103 Stop 2 7 TS 1523031 Set Screw M6 x 10 2 8 612063 Stop Shaft 1 9 PS042400 Spring Pin 4 x 24 mm 1 10 150106 Spring 1 11 150104 Step Plate 1 12 145002 Door 1 13 150503 Lock 1 14 150527 Pad 2 Hardware used to attach the Sander to the Closed Stand AH612J1 Hardware Bag contains the items below 1 TS 229801 Hex Cap Screw not shown M10 x 1 5 x 80 4 TS 1550071 Flat Washer not shown M10 8 TS 1551071 ...

Page 25: ...12049W Stand Top white 1 B 150603 Stand Leg blue 4 150603W Stand Leg white 4 C SC089400 Carriage Bolt M8 x 16 40 D WF081818 Flat Washer M8 40 E WS080000 Lock Washer M8 40 F NH081300 Hex Nut M8 40 G 612051 Cross Brace short blue 2 612501W Cross Brace short white 2 H 612050 Cross Brace long blue 2 612050W Cross Brace long white 2 AB612101 Hardware Bag includes items marked with 1 ...

Page 26: ...26 Electrical Connections ...

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Page 28: ...28 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...