Jet AL100 Series, Operating Instructions And Parts Manual

Page 1: ...tions and Parts Manual AL100 Series Aluminum Hand Chain Hoists JET 427 New Sanford Road La Vergne Tennessee 37086 Part No M 133051 Ph 800 274 6848 Revision A 06 2021 www jettools com Copyright 2021 JET 1 ton model shown ...

Page 2: ...ist must have the same capacity as the load to be moved 15 Never allow the load chain to set over sharp edges All lifts must be made with straight chain that is free of obstacles 16 If the hand chain is difficult to operate then the load exceeds the capacity of the chain hoist Select a chain hoist of larger capacity 17 Do not use a chain hoist unless load is centered between top and bottom hooks 1...

Page 3: ...all models 9 7 4 Load Chain and Bottom Hook Installation 10 7 5 Chain Installation 0 5 to 2 Ton Hoists 10 7 6 Chain Installation 3 to 5 Ton Hoists 10 8 0 Overload Protection 11 9 0 Inspection and Maintenance 11 10 0 Load Limits 12 10 1 Load Chain 12 10 2 Hooks Top Bottom 12 11 0 Troubleshooting JET Aluminum Hand Chain Hoists 13 12 0 Timing Marks for Gear Replacement 14 13 0 Replacement Parts 14 13...

Page 4: ...ting procedures maintenance instructions and parts breakdown This hoist has been designed and constructed to provide consistent long term operation if used in accordance with instructions set forth in this manual If there are any questions or comments please contact either your local supplier or JET JET can also be reached at our web site www jettools com The AL100 Chain Hoist complies with ANSI A...

Page 5: ...5 4 0 Specifications ...

Page 6: ...ed with your JET chain hoist is designed manufactured and tested for proper fit and durability Over a period of time the chain may need to be replaced For your own safety use factory replacement chain only Use of other than factory replacement chain may cause serious injury and or damage to the hoist 6 The top and bottom hooks on your JET chain hoist are designed to open to warn of an overload Bot...

Page 7: ...e equal to the total load to be lifted 5 Check that the chain is not twisted at the bottom hook All welds should face the same direction Figure 4 6 For hoists with two or more falls of chain make sure the bottom hook is not turned over This may cause the chain to twist 5 3 Raising the Load To raise the load pull the right side of the hand chain A Figure 5 clockwise To lower the load pull the left ...

Page 8: ...ch twist the link horizontally from front to back Figure 8 Open just far enough to insert or remove a second chain link Note Chain length is now ready to lengthen or shorten 5 Insert or remove the second end link at the opening in the first end link 6 Using an adjustable wrench twist the link horizontally until the link is in the original closed position Figure 9 Do not push the link inward from t...

Page 9: ...or specific link measurements Do not add to the load chain Replace the entire chain Failure to comply may cause serious injury 7 2 Load Chain Removal all models Remove the old load chain as follows while referring to Figure 11 1 Remove the cotter pin A and the chain anchor pin C on the chain anchor D allowing the end of the chain to fall free 2 Pull the hand chain Fig 5 until the load chain is com...

Page 10: ... through the lower hook slot and chain link 4 Re attach the lock nut to the bolt and tighten 7 6 Chain Installation 3 to 5 Ton Hoists Referring to Figure 13 1 After installing the load chain into the load chain sprocket B run the remaining chain through your hand to remove any twist The last link of the chain must be in the same direction as the first If not cut off the last link 2 Insert the last...

Page 11: ...stem being serviced Failure to comply may cause serious injury All safety related deficiencies discovered in the inspection are to be corrected before the hoist is to be placed back into service Failure to comply may cause serious injury Check for internal damage whenever external damage has occurred Failure to comply may cause serious injury 1 Clean hoist after each use and oil lightly NOTE Do no...

Page 12: ...y where excessive wear is indicated Any load chain that shows noticeable deformation or heat influence must be replaced with a new one Never extend load chain by welding a second piece to the original 10 2 Hooks Top Bottom Capacity A Norm A Limit B Norm B Limit 0 25 ton 1 398 1 469 0 5 ton 1 614 1 697 1 ton 1 965 2 067 1 5 ton 2 059 2 165 2 ton 2 358 2 480 3 ton 2 469 2 598 5 ton 2 047 2 150 Table...

Page 13: ...clean Replace load sheave if damaged or excessively worn Ratchet disc teeth pawls or pawl springs worn or damaged Inspect elements and replace if needed Bearing failure Contact JET service center for disassembly and replacement of bearings Hoist will not lower load or lowers with great difficulty Load chain is binding due to obstruction damage or wear Inspect and clean load chain and load sheave K...

Page 14: ...s are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www jettools com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Non proprietary parts such as fasteners can be found at local hardware stores or may be ord...

Page 15: ...15 13 1 1 AL100 Aluminum Chain Hoist Parts Breakdown 0 25 3 ton ...

Page 16: ...wl Spring 2 15 AL100 50 15 Stay Bolt 4 16 AL100 50 16 Side Plate A Assembly 1 17 AL100 50 17 Load Chain Guide A 1 18 AL100 50 18 Load Sheave 1 19 JLH50 48 Load Chain 4 3x12 mm 1 20 AL100 50 20 Anchor Hanger 1 21 AL100 50 21 Anchor Pin 21a Nut 21b M4 1 22 AL100 50 22 Load Chain Guide B 1 23 AL100 50 23 Stay Bolt Sleeve 4 24 AL100 50 24 Side Plate B 1 25 AL100 50 25 Top Hook Shaft 1 26 AL100 50 26 D...

Page 17: ...AL100 100 15 Stay Bolt 4 16 AL100 100 16 Side Plate A Assembly 1 17 AL100 100 17 Load Chain Guide A 1 18 AL100 100 18 Load Sheave 1 19 JLH80 49 Load Chain 5 6x15 7 mm 1 20 AL100 100 20 Anchor Hanger 1 21 AL100 100 21 Anchor Pin 21a Nut 21b M6 1 22 AL100 100 22 Load Chain Guide B 1 23 AL100 100 23 Stay Bolt Sleeve 4 24 AL100 100 24 Side Plate B 1 25 AL100 100 25 Top Hook Shaft 1 26 AL100 100 26 Dri...

Page 18: ...5 AL100 150 15 Stay Bolt 4 16 AL100 150 16 Side Plate A Assembly 1 17 AL100 150 17 Load Chain Guide A 1 18 AL100 150 18 Load Sheave 1 19 JLH160 49 Load Chain 7 1x19 9 mm 1 20 AL100 150 20 Anchor Hanger 1 21 AL100 150 21 Anchor Pin 21a Nut 21b M8 1 22 AL100 150 22 Load Chain Guide B 1 23 AL100 150 23 Stay Bolt Sleeve 4 24 AL100 150 24 Side Plate B 1 25 AL100 150 25 Top Hook Shaft 1 26 AL100 150 26 ...

Page 19: ...Bolt 4 16 AL100 200 16 Side Plate A Assembly 1 17 AL100 200 17 Load Chain Guide A 1 18 AL100 200 18 Load Sheave 1 19 AL100 200 19 Load Chain 8x24 mm 1 20 AL100 200 20 Anchor Hanger 1 21 AL100 150 21 Anchor Pin 21a Nut 21b M8 1 22 L100 200 37 Load Chain Guide B 1 23 AL100 200 23 Stay Bolt Sleeve 4 24 AL100 200 24 Side Plate B 1 25 AL100 200 25 Top Hook Shaft 1 26 AL100 200 26 Driving Shaft 1 27 AL1...

Page 20: ...oad Sheave 1 19 JLH160 49 Load Chain 7 1x19 9 mm 1 20 AL100 150 20 Anchor Hanger 1 21 AL100 150 21 Anchor Pin 21a Nut 21b 1 22 AL100 150 22 Load Chain Guide B 1 23 AL100 150 23 Stay Bolt Sleeve 4 24 AL100 150 24 Side Plate B 1 25 AL100 300 25 Top Hook Shaft 1 26 AL100 150 26 Driving Shaft 1 27 AL100 150 27 Load Gear 1 28 AL100 150 28 Disc Gears 2 29 AL100 150 29 Gear Plate 1 30 AL100 150 30 Gear C...

Page 21: ...21 13 1 7 AL100 Aluminum Chain Hoist Parts Breakdown 5 ton ...

Page 22: ...or Hanger 1 21 AL100 500 21 Anchor Pin 1 22 AL100 500 22 Load Chain Guide B 1 23 AL100 500 23 Stay Bolt Sleeve 4 24 AL100 500 24 Side Plate B 1 26 AL100 500 26 Driving Shaft 1 27 AL100 500 27 Load Gear 1 28 AL100 500 28 Disc Gears 2 29 AL100 500 29 Gear Plate 1 30 AL100 500 30 Gear Case 1 31 AL100 500 31 Name Plate 1 32 GB827 3 6 Rivet 3x6 mm 4 33 AL100 500 33 Top Hook Assembly 1 34 AL100 500 34 S...

Page 23: ...itional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law App...

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Page 26: ...26 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...