Jet JWDS-1632, Operating Instructions And Parts Manual

Page 1: ...al Drum Sander Models JWDS 1632 JWDS 1836 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 723520 Ph 800 274 6848 Edition 2 10 2016 www jettools com Copyright 2016 JET Model JWDS 1632 shown...

Page 2: ...oductive harm California Health and Safety Code Section 25249 6 12 Do not operate this machine while tired or under the influence of drugs alcohol or any medication 13 Make certain the switch is in th...

Page 3: ...lighted Familiarize yourself with the following safety notices used in this manual This means that if precautions are not heeded it may result in minor injury and or possible machine damage This mean...

Page 4: ...mum performance tips 15 10 0 User maintenance 16 10 1 Cleaning and lubrication 16 10 2 Drum maintenance 16 10 3 Conveyor belt replacement 16 10 4 Commutator brush inspection 17 10 5 Additional servici...

Page 5: ...100cm 66 dB at 50cm 71 dB at 100cm 75 dB at 50cm Capacities Maximum board width single pass 16 in 406 mm 18 in 457 mm Maximum board width two passes 32 in 812 mm 36 in 914 mm Maximum board thickness 3...

Page 6: ...0 x 415 x120 mm Assembled dimensions 20 x 49 15 16 x 39 5 8 in 508 x 1269 x 1007 mm Weights Net weight 156 lb 71 kg 164 lb 75 kg Shipping weight 182 lb 83 kg 190 lb 87 kg The specifications in this ma...

Page 7: ...ts should be reported to your distributor Read this instruction manual thoroughly for assembly maintenance and safety instructions 6 1 Shipping contents Box 1 see Figure 6 1 1 Sander with conveyor tab...

Page 8: ...shelf and legs 5 Insert leveling foot G into bottom hole of leg with flat washers and hex nut 6 Turn stand right side up and push down on it to settle it Tighten all flanged lock nuts on stand 7 Leve...

Page 9: ...4 Reposition straight edge to other side of table and repeat If stock being sanded is bowed warped or otherwise inconsistent be sure tables are lower than top of conveyor table If stock slips on conv...

Page 10: ...l connections must be done by a qualified electrician in compliance with all local codes and ordinances Failure to comply may result in serious injury The JWDS 1632 and JWDS 1836 Sander are rated at 1...

Page 11: ...current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows correct size to use depending on cord length and nameplate...

Page 12: ...te Adjust take up screw only 1 4 turn at a time Allow time for belt to react to adjustments before proceeding further Try to avoid over adjustments as this may affect belt tension If tension is affect...

Page 13: ...adjustment The infeed and outfeed rollers are tensioned to provide downward pressure on the workpiece to prevent slippage on the feed conveyor Tension rollers have been set by the manufacturer but sho...

Page 14: ...nd while just contacting stock Do not start drum while in contact with stock 3 Without changing drum height turn on conveyor and run the stock out from under the drum Start sanding drum and sand stock...

Page 15: ...to have the same thickness it is best to determine the thickness of the thinnest piece and process all pieces to that same thickness in one session Be aware that the sander will remove cups and crown...

Page 16: ...the conveyor belt after cleaning operations If not cleaned the conveyor belt could allow stock to slip during sanding operations NOTE Bearings are pre sealed and require no lubrication Lubricate conve...

Page 17: ...ket 10 4 Commutator brush inspection To maintain motor efficiency inspect the two carbon brushes every two months or more frequently if sander is heavily used Stalling or loss of power may be a sympto...

Page 18: ...be used if bottom slot wears out 8 Install second tracker opposite the first Use both trackers unless the second one does not fit in conveyor or unless conveyor belt is damaged 9 Turn conveyor table...

Page 19: ...ccept stains evenly This will vary by type of wood Oak for example is susceptible to burnishing because of its open pores 12 2 Cleaning abrasive strips Regularly clean the abrasive strip on the drum w...

Page 20: ...fuse or circuit breaker Loud repetitive noise or vibration coming from machine Fasteners loose Inspect fasteners and tighten where needed Motor fan is hitting cover Tighten fan or shim fan cover Machi...

Page 21: ...conveyor belt Replace conveyor belt Ripples in sanded surface A Non uniformly spaced ripples B Uniformly spaced ripples A Uneven feed rate Conveyor belt slipping see above Board slips on conveyor belt...

Page 22: ...180 Premium Ready To CutTM Abrasive Strip 180 Grit 60 9220 Premium Ready To CutTM Abrasive Strip 220 Grit The following abrasives are available only for model JWDS 1836 Abrasive strips are 3 3 8 wide...

Page 23: ...0 19 21 18 18 21 22 24 25 36 33 28 11 30 35 32 31 2 27 34 27 32 31 33 30 28 34 60 57 39 90 89 53 77 81 82 61 78 79 87 84 13 68 88 44 37 43 45 46 38 39 40 41 47 66 65 62 63 64 39 83 72 69 73 74 75 11 7...

Page 24: ...Drum Carriage 1 25 TS 1502021 Socket Head Cap Screw M5 x 0 5P x 10L 1 26 JWDS1632 126 Phillips Round Head Screw M4 x 0 7P x 25L 4 27 PM2244 129 Left Tension Roller Suspension Bracket 2 28 PM2244 130...

Page 25: ...er 1 67 JWDS1632 167 Stud 4 68 JWDS1632 168 Base 1 69 TS 1482061 Hex Cap Screw M6 x 1 0P x 30L 1 70 TS 2361081 Lock Washer M8 4 71 TS 2248162 Socket Head Button Screw M8 x 1 25 x 16L 4 72 JWDS1632 172...

Page 26: ...11 TS 1521021 Socket Head Set Screw M4 x 0 7P x 5L 2 12 JWDS1632 212 Conveyor Table 1 13 TS 1550041 Flat Washer 6 4 x 19 x 1 5T 2 14 JWDS1632 214 Table Lock Knob 2 15 LM000236 Caution Label Table Lock...

Page 27: ...Tables includes 1 8 1 JWDS1632 401 Extension Table 2 2 TS 1550061 Flat Washer 8 3 x 18 x 1 5T 12 3 TS 1504031 Socket Head Cap Screw M8 x 1 25P x 16L 4 4 JWDS1632 404 Rear Right Table Bracket 1 5 TS 1...

Page 28: ...t Rail 2 3 TS 1550061 Flat Washer 8 3 x 18 x 1 5T 4 4 TS 1504031 Socket Head Cap Screw M8 x 1 25P x 16L 4 5 JWDS1632 305 Long Rail 2 6 JWDS1632 306 Shelf 1 7 JWDS1632 307 Flange Lock Nut M8 x 1 25P 24...

Page 29: ...0 Electrical Connections for JWDS 1632 1836 GM GM LOAD2 LINE2 LOAD1 LINE1 SANDING MOTOR TO BELT MOTOR White Black Black White White Black POWER IN White Black Green Green GROUND CIRCUIT BOARD POTENTIO...

Page 30: ...tional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loc...

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Page 32: ...32 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...