JetCat EZ-Fuelstation, Instruction Manual

Page 1: ...04 2020 V12 01G Instruction Manual EZ Fuelstation Item No 61105 63...

Page 2: ...valve 13 A2 Connection diagram for refueling a normal tank system with the EZ Fueler filling valve 14 B CONNECTION DIAGRAM REFUELING WITH ONLY ONE FILLING LINE WITHOUT FLOWBACK LINE 17 B1 Connection...

Page 3: ...ention This symbol highlights the following instructions which must be observed by the user Any disregard of the information given here may affect the safe functioning of the device as well as the saf...

Page 4: ...d to the fuel station Ideally in conjunction with the EZ Fueler tank filling valve Otherwise the return hose can also be connected to the tank overflow Automatic switch off when fuel containers are em...

Page 5: ...he overflow Detection of the flow loss in the tank system Bladder tank automatic filling program Special filling algorithm for bag tanks which are refueled with only one filling line Intelligent tank...

Page 6: ...erent jerry can mounting brackets can be attached to the fuel station The scope of delivery includes interchangeable adapters for fuel jerry cans with nominal diameters of 61 and 71mm The 71mm adapter...

Page 7: ...el station Fuel inlet 6mm hose Fuel return 4mm hose Battery input socket terminal is on top Fuel return B above black hose for 6mm hose Fuel outlet A below blue hose for 6mm hose Expansion socket e g...

Page 8: ...This has the consequence that the system is hermetically sealed as soon as the EZ Fueler filling connector is hooked into the FuelDock e g for transport 2 Alternatively another alternative filling ho...

Page 9: ...outlet it then goes to the integrated flow meter for balancing the volume delivered as well as for calculating the flow rate There is a detector immediately before the fuel outlet connection point of...

Page 10: ...rate is evaluated With bag tanks as soon as the tank becomes full the pressure rises slightly This has the consequence that the fuel flow drops slightly In a normal tank the same happens as soon as f...

Page 11: ...pper line Fill line disconnected A refueling process is under way and the refueling hose unintentionally separates from the refueling connection or a tank bursts These circumstances lead to a sudden u...

Page 12: ...f refueling Typically first a mixture of fuel and air bubbles will flow back escape from the tank overflow Tanks are almost but not quite full At that moment the system is already reducing pump perfor...

Page 13: ...are also full At this moment the fuel then flows into the fuel overflow or the tank vent hose The fuel flows back into the filling station and from there into the fuel container via the flowback line...

Page 14: ...ueling position The figure above shows the valve position and the resulting connections when the EZ Fueler filling connector is inserted filling position The filling line of the fuel station is connec...

Page 15: ...ion The figure above shows the valve position and the resulting connections with a disconnected EZ Fueler filling connector flight position Refueling connection actively closed Tank overflow connected...

Page 16: ...16 53 EZ Fueler features summary...

Page 17: ...le Fuel is first filled into the bag tank from the blue filling hose If the bag is full the pressure in the bag will increase and at the same time the fuel flow will drop slightly This circumstance is...

Page 18: ...is circumstance is recognized by the control of the fuel station and evaluated as a tank full signal There is now an automatic drawback of fuel and or air bubbles into the fuel station Should the situ...

Page 19: ...ce may occur several times until all individual tanks are full Certain tank full detection is not guaranteed in these cases on the flow signal alone and the flowback line should be used See option A H...

Page 20: ...ts the emptying process or pumping backwards Change key To change values settings keep this key pressed Then change the value with the keys Menu selection key While holding down the key use the keys t...

Page 21: ...e the battery be sure to remove it from the fuel station When storing the fuel tank with the fuel station attached remove the battery for safety reasons The system has no polarity reversal protection...

Page 22: ...so called menus Immediately after switching on the Run menu is displayed Here the currently selected model dosing program is always displayed in the upper line The lower line displays additional info...

Page 23: ...ppens Menu structure The following menus are available Menu Name Purpose Run menu From page 24 Selection of the current model filling program 1 20 Display of the current operating status and program s...

Page 24: ...ctive model filling program is always displayed To select a model other than the displayed model fill program the press and hold the key and then select a different model with the key Then release the...

Page 25: ...a progress bar for this program step are displayed here As soon as the pump is running a symbol appears in the upper left corner which indicates the selected filling mode Explanation of symbols Symbol...

Page 26: ...escription of symbols Beschreibung der Symbole Kein Kraftstoff bzw Luft Blasenfreier Kraftstoff Vor oder R ckw rtslauf Bubble free fuel flow forward or reverse No fuel air Blasen im Kraftstoff Vor ode...

Page 27: ...or tank full detection Only available if fuel tank type is not set to bladder tank See also pages 10 19 Flow Pressure switching off via pressure increase 2 line flowback shutdown via fuel return flow...

Page 28: ...mit ml 0 65000ml If the quantity set here is exceeded when filling the tank the refueling process is aborted This value serves as a limit value in order to pump fuel when there is no leakage Typically...

Page 29: ...is disabled If the parameter tank type is set to bladder tank this parameter is not visible and is always activated internally since with these tanks the pumping of air into the tank unnecessarily is...

Page 30: ...m allowed continuous running time of the pump If this time is exceeded the system switches off MinReversTime s 0 1 20 4 0s When defueling Initial minimum aspiration time During this time the refueling...

Page 31: ...in this time the next step is triggered immediately Container Volume 0 100 liters Defines the max capacity of the fuel container in liters If the fuel container is refilled replaced by a full one the...

Page 32: ...allows the situational flushing of the filter suction pendulum in the fuel container Background If the last action prior to manual shutdown of the fuel station was a defueling operation it is possibl...

Page 33: ...flowback line In both cases an impermissible high pressure will be created in the tank system which may lead to a tank bursting If this function is active i e not DISABLED the current fuel flow is co...

Page 34: ...ll mode has been selected For example if a bag tank is in the model to be refueled and is falsely refueled with a program for normal tanks using the flowback line this may cause the bag tank to ruptur...

Page 35: ...is removed from the tank after it has been filled Fill Empty Press and hold Fill then press Empty Completely empty the tank and then fill the volume defined under Fill Volume Fill Empty Press and hol...

Page 36: ...ally press and hold the keys listed in the table Action Key s to additionally press and hold when switching on Changing the model name fill program name Resetting the container volume Fill Changing th...

Page 37: ...If not select the desired model while holding down the key with the keys 3 Press and hold the key and press once to select the Fill Settings menu 4 Now make the settings for the model tank see also pa...

Page 38: ...ch off the fuel station Then Press and hold the Fill key and then switch on the fuel station by pressing the I Stop key again The display shows Now release all keys To confirm press the key all other...

Page 39: ...then be carried out as follows Use the keys to move position the cursor horizontally To change the character at the cursor position press and hold the key and now change set the character with the key...

Page 40: ...changing the container name is selected the display shows e g Changing editing the container name displayed in the bottom line is then possible as follows Use the keys to move position the cursor hor...

Page 41: ...ys To confirm press the key all other entries cancel the function Resetting the system to factory settings To reset the fuel station to the delivery condition proceed as follows First switch off the f...

Page 42: ...balance measuring range of at least 3000g is required Test setup Flow Sensor Pump Fuel detector Fuel detector Fuelstation Fuel container Kraftstoffreservoir Flowback line R cklauf Fuel supply line Kr...

Page 43: ...r This second measured value is again read and entered into the system Step 3 As a last step the pump is operated in reverse The user must finish the process in good time before the measuring vessel i...

Page 44: ...tation by additionally pressing the I Stop key The display shows Now release the keys To confirm now press the key all other entries cancel the function The system now asks if calibration of the flow...

Page 45: ...th the Fill Empty keys the pump is now interactively forward or reverse operated Fill the lines with this and add a certain initial amount e g approx 500ml into the target vessel At the end of the pro...

Page 46: ...nough liquid has been dispensed the bottom left control counter must reach at least 300 Next the system asks for the second quantity or weight value Read off the measured value on the balance or measu...

Page 47: ...lay shows Important Keep the pipe in the measuring cup below the liquid level so that no air is sucked in As soon as you are ready press and hold the Empty key The system pumps backwards as long as th...

Page 48: ...spection Press any key to continue The calibration values can now be saved To confirm press the key In this case the calibration values are saved and the system then goes straight to normal operation...

Page 49: ...Internet browser http www cat ing de jetcat hexfiles JetCatUpdaterV12 htm Then follow enable the installation steps After installing the Update Utility program follow these steps 1 Connect the JetCat...

Page 50: ...t A1 61105 66 Fuel filling coupling Filling coupling for 2x6mm hose coding EZ Fueler Jet A1 anthracite grey anodized 61105 67 EZ Fueler smoke 61105 68 Filling coupling for 2x6mm hose coding EZ Fueler...

Page 51: ...20l tall BxLxH 285x288x380mm 61105 62 Fuel container DN71 20l short BxLxH 280x380x268mm 61105 63 Scope of delivery 1x EZ Fuelstation 1x mounting bracket for fuel station jerry can closure DN61 61 mm...

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Page 53: ...53 53 Ingenieurb ro CAT M Zipperer GmbH Wettelbrunner Stra e 6 D 79282 Ballrechten Dottingen Germany Tel 49 0 76 34 5056 800 Fax 49 0 76 34 5056 801 Info cat ing de www jetcat de...