Jetmaster INTERNATIONAL GAS CONVECTOR BOX, Instructions For Assembly And Installation

Page 1: ...STALLATION Please read this entire manual before you assemble install and use the International Gas Convector Box JETMASTER VIC PTY LTD ACN 005 872 159 ABN13 659 821 337 444 Swan St Richmond VIC 3121 PO Box 5051 Burnley 3121 Phone 03 9429 5573 Fax 03 9427 0031 Website www jetmaster com au Email info jetmastervic com au ...

Page 2: ...to Convector Box 11 Assembly of the Zero Clearance Casing Convector Box 12 13 INSTALLATION 14 Frameout Into Room 14 Flush Wall Installation 15 Gas Convector Positioning 16 Flue Installation 16 17 Gas Power Connection 17 Gas Burner Installation 17 Flue Termination 18 Summary taken from the gas installations Australian standards 19 How to fit Fascias 20 WARRANTY 21 For Service and Spare Parts contac...

Page 3: ...fully RISK OF FIRE Do not burn materials inside this Gas Convector Box This is NOT a wood stove and has not been designed for this purpose Burning materials inside the Gas Convector Box can result in damage to the unit house fire and or death Comply with all minimum clearances to combustibles as shown in this manual and in the Gas Burner installation instructions Do not connect to any air distribu...

Page 4: ...ue system draws well Jetmaster recommends that all gas fires be serviced every year All gas units must be fitted by a licensed gas fitter It is the responsibility of the gas fitter to follow the regulations set out in the Gas Code that dictate the procedures to follow when installing a gas appliance particularly regarding gas pipe sizing and checking of pressures see summary page For installation ...

Page 5: ...MPLE 1 OFF WOODFLOW VENT 430mm 125mm OR 2 OFF VENTS REQUIRED 125mm 270mm Ventilation An opening to outside with a minimum free ventilation area of 400 square centimeters shall be provided for each decorative gas log fire Note The chimney in which the appliance is installed is not to be considered as a ventilation opening ...

Page 6: ...Convector Box for Zero Clearance Installation and Flue Kit components are identified below Top RH Side Cover Cone LH Side Screws Supplied Front Rear Outer Flue 3 1 2m Cowl Inner Flue 3 1 2m Gather Nut Bolt 2 Surround Convector Box Knock Out Discs A B C ...

Page 7: ...iagram show dimensions of the Gas Convector Zero Clearance Casing sizes available E D C B A Gas Inlet Model A B C C D E 900 1050 700 700 910 910 870 1020 425 425 700 850 1250 620 825 1220 425 1050 Model Inner Outer Flue Size 1050 700 850 225 200 250 275 250 300 ...

Page 8: ...N Dimensions The following tables and diagram show dimensions of International Gas Convector Box Gather Nut Bolt 2 Surround Convector Box Knock Out Discs A B C Model A B C 800 950 345 345 650 650 700 850 1150 345 570 1050 ...

Page 9: ...This forms the back and sides of the Zero Clearance casing Stand this upright to create the body of the casing Fold down the tabs around the top of the back and sides Fold the second piece according to the perforations creating a top and front panel and a front lip Place the top front panel over the sides and back of the casing Line up the holes and attach using self tapping screws or pop rivets 4...

Page 10: ...ame over the existing 50 mm flange of the IGC 3 Assemble the Zero Clearance casing The casing comes in two pieces Unfold the side panels of thelarge piece so that they sit at 90 degrees to the central panel This forms the back and sides of the Zero Clearance casing Stand this upright to create the body of the casing Fold downthe tabs around the top of theback and sides Fold the second piece accord...

Page 11: ...g screw Leave the screw slack at thisstage so that the top bracket can slide up and down Step 2 Locate and bolt both assembled top brackets onto the deflector plate ends Leave the bolts loose Step 3 Mount the deflector plates with brackets onto the sub frame bypushing the brackets out so that they fix against the sub frame Tighten the bolts to fix the deflector plate on to the sub frame leaving th...

Page 12: ...burner into the firebox 6 Fitting the UK front Before offering up the UK front ensure that the two lower slide boltsare pushed fully to the centre of the fire so that they do not foul thesub frame when offering the UK front up to the sub frame for fitting If they have moved during transit then slacken the M8x16mm screwsand slide the bolts towards the centre Then re tighten them Screwa grub screw j...

Page 13: ...screws Repeat with the left hand side Now carefully tighten the grub screws in the end of the right and lefthand slide bolts so that they push against the inside of the sub frame thus pulling in the UK front and clamping it onto the sub frame DO NOT OVER TIGHTEN THE SCREWS Finally return to the screws at the top of the UK front First ensure that the UK front is located correctly and that the UK fr...

Page 14: ... edge Internal Depth Frame opening height Taken from finished hearth level Frame opening width INSTALLATION Frameout Into Room The diagrams and table below show dimensional details for constructing a timber frame which protrudes into the room Note Dimension B in the table is measured from the top of the hearth No hearth is required but for added safety a hearth is recommended When using a Jetmaste...

Page 15: ... switch if applicable Studs on edge INSTALLATION Flush Wall Installation The diagrams and table below show dimensional details for constructing a flush wall installation Note Dimension B in the table is measured from the top of the hearth No hearth is required but for added safety a hearth is recommended When using a Jetmaster fascia allow extra depth to framing ...

Page 16: ... required see section referring to clearance above roof on page 18 of this installation manual 2 The flue must fit over the spigot as shown in diagram 1 with the corrugated end of the flue facing upwards The flue must NOT fit inside the spigot if this is the case then you have an incorrectly sized flue The corrugated end of the flue should NOT be fitted as shown in diagram 2 this is INCORRECT 3 Ri...

Page 17: ...by size of selected mantelpiece 12 Plaster a Firecheck plaster is recommended with installations using a UK front a Unit must be installed and flue run PRIOR to plastering b The Zero Clearance casing has a location channel for plaster to slot into This may be the final chosen finish c With a cast iron fascia cut the plaster around the fascia Keep the face of the plaster and the fascia flush to fit...

Page 18: ...e length must not be shorter than 3 5 metres Maintain a minimum of 500mm from the bottom of the flue cowl to the nearest part of the roof if the flue cowl is at least 1m from a neighbouring structure If less than 1m the flue terminal must be located at least 500mm above that structure Refer to AS5601 2000 AG601 sections 5 13 6 2 and 5 13 6 4 to ensure that the location of the flue terminal fully c...

Page 19: ...ed to ensure that adequate capacity is available for the additional load Information Required Prior To Pipe Sizing The following information is required prior to pipe sizing a The type of gas including the heating value and relative density b The gas consumption of each appliance c An allowance if any where there is a probability that not all appliances will be used at the same time d The pressure...

Page 20: ...ascia in position 100mm Stainless Steel Trim Method for Attachment 1 Score the back of the stainless steel trim and the surface to which the trim will be attached to allow the two surfaces to adhere well to each other 2 Place a bead of Silicone onto the back of the stainless steel trim 3 Place another bead of Liquid Nails around the outer edge of the frame This will cure quickly and hold the frame...

Page 21: ...ues with the owner and pass the operating instructions on to the owner after the installation has been tested and signed off by the local municipality as a safe installation Jetmaster Pty Ltd Melbourne 444 Swan Street Tel 61 03 9429 5573 Fax 61 03 9427 0031 NEW ZEALAND Auckland 12 Tawari Street Mt Eden Tel 64 09 623 6996 Fax 96 09 623 6997 Sydney 10 Martin Avenue Arncliff Tel 61 02 9597 7222 Fax 6...

Page 22: ...22 NOTES ...

Page 23: ...23 ...

Page 24: ...TMASTER VIC PTY LTD ACN 005 872 159 ABN13 659 821 337 444 Swan St Richmond VIC 3121 PO Box 5051 Burnley 3121 Phone 03 9429 5573 Fax 03 9427 0031 Website www jetmaster com au Email info jetmastervic com au ...