Jodale Perry Corporation Jacobsen HR9016, Mounting Instructions

Page 1: ...Printed 4 4 2008 ...

Page 2: ... PARTS LIST 9 STANDARD BOLTS LIST 9 ELECTRICAL CONNECTORS LIST 9 OPTIONAL PARTS LIST 10 OPTIONAL PARTS LIST 10 OPTIONAL A C PARTS LIST 10 OPTIONAL HEATER PARTS LIST 10 MOUNTING INSTRUCTIONS 11 MACHINE PREPARATION 11 CAB PREPARATION 15 INSTALLATION 16 ELECTRICAL INSTALLATION 17 COMPLETING CAB INSTALLATION 18 OPTIONAL HEATER INSTALLATION 21 OPTIONAL A C INSTALLATION 23 ELECTRICAL SCHEMATICS 25 HEATE...

Page 3: ...intended for reference only DIRECTION REFERENCE All references to right and left forward or rearward are from the operator s seat facing the steering wheel SAFETY PRECAUTIONS All products are designed to give safe dependable service if they are operated and maintained according to instructions Read and understand this manual before operation It is the owner s responsibility to be certain anyone op...

Page 4: ...tuation which if not avoided may result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury IMPORTANT Indicates that the cab or property damage could result if instructions are not followed NOTE Gives helpful information All products are designed to give safe dependable service if they are operated and maintaine...

Page 5: ...alert to the presence of children Children are generally attracted to machines and the work being done Never assume children will remain where you last saw them 1 Keep children out of the operating area and under the watchful eye of another responsible adult 2 Be alert and turn machine off if children enter the work area 3 Before and when backing up look behind for small children 4 Never carry chi...

Page 6: ... this cab or any of its components or any cab function without first consulting your dealer 9 Keep safety decals clean of dirt and grime 10 Make sure tractor is counterweighted as recommended by your dealer Weights provide the necessary balance to improve stability traction and steering CAB OPERATION 1 Before leaving the tractor unattended take all possible precautions Park the tractor cab on leve...

Page 7: ...e sure the tractor is counterweighted as recommended by your dealer Weights provide the necessary balance to improve stability traction and steering 18 Always make sure all cab components are properly installed and securely fastened BEFORE operation 19 Make sure nobody is in the working area of the tractor cab as serious personal injury could occur 20 Do not allow passengers on the tractor cab at ...

Page 8: ...ttempt to service machine clear obstructions or unclog drive system with the engine running Always shut off engine and allow all motion to cease 8 The manufacturer will not claim responsibility for fitment of unapproved parts and or accessories and any damages as a result of their use 9 The manufacturer will not claim responsibility for fitment of unapproved parts and or accessories and any damage...

Page 9: ...d in exploded views which show the individual parts in their normal relationship to each other Reference numbers are used in the illustrations These numbers correspond to those in the Item column and are followed by the description and quantity required Orders must give the complete description correct part number the total amount required cab serial number method of shipment and the shipping addr...

Page 10: ...y 30 NDAX x 32 NDAX 1 x 1 36 NDAX x STANDARD BOLTS LIST Qty Description Part No Stock No 2 Bolt Hex 5 8 x 2 Grade 8 Yellow Dichrome 4 Bolt Hex 5 8 x 4 Grade 8 Yellow Dichrome 1 Bolt Hex 1 2 x 1 1 2 Grade 8 Yellow Dichrome 1 Bolt Hex 1 2 x 2 Grade 8 Yellow Dichrome 2 Bolt Hex 3 8 x 1 1 2 Grade 8 Yellow Dichrome 2 Bolt Flange 1 4 x 3 4 2 Bolt 10 24 x 1 6 Nut Locking 5 8 Yellow Dichrome 2 Nut 10 24 4...

Page 11: ...Compressor Bracket 1 Belt Tensioning Bracket 1 Bolt Carriage M10 x 100 x 1 5mm YD 1 Bolt Flange M10 x 90 x 1 5mm YD 2 Nut Flange M10 x 1 5mm YD 2 Bolt Flange 3 8 x 1 1 2 YD 2 Nut Flange 3 8 YD 1 V Belt 31 64 x 52 3 8 1 V Belt 1 2 x 24 1 2 1 Compressor Rear Port OPTIONAL HEATER PARTS LIST Qty Description Part No Stock No 2 Fitting Barb 135 3 8 NPT x 5 8 2 HS 10 Hose Clamps Compressor Bracket JAHR90...

Page 12: ...ll fasteners and parts for reassembly 1 Move oil cooler to service position Remove end cap A from left side of cooler Slide screen B out from front of oil cooler Unfasten knobs C located on top of oil cooler and remove plastic shield F from front of oil cooler Release prop rod D at bottom of cooler and position hydraulic line to the front of it so hose can move freely Swing cooler up and away from...

Page 13: ...ecurely supported by frame 4 Install left rear mounting bracket Remove four 3 4 bolts Y and corresponding hardware two on each side securing frame to frame Remove four 3 4 bolts Z and corresponding hardware two on each side securing rear tank mounts to cross frame If the tractor does not have a two post ROPS installed then remove and discard spacer plates AA If the tractor does have a two post ROP...

Page 14: ...t tank mount 2 See Figure 5 Take the 3 4 X 3 4 NDAX remove backing and place it along the seat mount starting where the 1 X 1 NDAX ended and working your way up to the platform mount 4 Repeat for right side 6 Install standard acoustic foam Remove the front casing of the steering tower Move the foam into position inside the tower 6 Once the foam is in place peel off the backing and secure it into p...

Page 15: ...on and secure to left rear mounting bracket and crossframe with 3 4 hardware Torque nuts to 200 240 ft lbs Install 5 16 hardware M securing fender wall to tank mount Reconnect wires to fuel sender J and fuel lines to tank Install fender with four 5 16 screws and hardware H 10 Install front mounting bracket Bolt the front mounting bracket 13 over the front lip of the foot platform using the 3 4 bol...

Page 16: ...and side windows Release the gas shock from the cab frame by removing the wire snap ring and pulling the front end of the gas shock down Open the door and lift it straight up off the hinge pin Be careful not to lose the brass washers Remove the front right side window by opening window latch to half open position and pulling the latch down so that the stud passes through the slot in top surface of...

Page 17: ...ter hose does not become pinched under cab Lower the cab until the cab mounts are resting on the rubber isolators in the front and rear bracket isolator cups Insert the four 5 8 X 3 1 2 bolts 19 into the mounts from above From below first slip on the rubber washer 20 then the thick square structural washer 21 and finally the 5 8 nut 22 Warning The structural washer is crucial to the structural int...

Page 18: ...ons may cause the panels to wear holes in the tank ELECTRICAL INSTALLATION 1 Connect the cab ground wire 35 and run it to the machine ground located on the rear left side of the engine Ensure that the wire does not interfere with any moving parts 2 Take the loose end of the jumper wire and attach it to the machine power source 36 Take the cab power wire and the breaker and attach them to the machi...

Page 19: ...o the seat using the instruction sheet provided with the belt 2 Finishing tractor reassembly Cut out shaded areas of machine floor shield as shown in to provide clearance for rear mounting brackets Secure cab rear panel with two 1 4 X 1 2 flange bolts 41 Replace machine floor shield Tuck the front lip of the floor shield into the channel provided in the rear surface of the cab rear access panel 42...

Page 20: ...m floor mats to seat platform If necessary trim floor mats to provide close fit to tanks front of seat assembly steering tower and front cab frame members When fit of floor mat is satisfactory remove floor mat apply adhesive to underside of floor mat and reinstall Use sealer to seal seams in floor mat and between floor mat and tanks and wherever edges of floor mat meets seat platform tanks or cab ...

Page 21: ... rubber pads and attach them to the new hydraulic pedal 48 Attach the new pedal to the unit using the original hardware 49 Refill fuel tank Refill fuel tank being sure to follow all safety precautions listed earlier Inspect all hardware regularly and tighten as required Please Note In the event of damage or alteration the ROPS must be replaced prior to further operation of the machine All labels c...

Page 22: ...5 fitting This is the pressure fitting 2 Installing the suction fitting Locate the water pump on right side of engine Remove the plug and screw in 3 8NPT X 5 8 barb 135 fitting This is the suction fitting 3 Connecting heater hoses Locate the pressure heater hose labeled at the base of left rear cab post Route the hose into the engine bay Connect hose to the pressure fitting using one provided HS 1...

Page 23: ...nd run at PTO RPM for five minutes to build up engine heat Check for leaks and add anti freeze if required For maximum heater efficiency all air trapped in the heater system must be evacuated TIP To purge system of air open radiator cap while running the engine Continue running the engine and adding antifreeze as required until cab heater produces hot air PLEASE NOTE The heater should produce HOT ...

Page 24: ...ocation where the alternator was originally located Use new provided belt tensioner to mount to factory location and onto compressor 5 Re installing alternator Take alternator and original tensioner and mount to bottom of bracket Use bottom compressor mount hole for tension as shown using the M10 X 100 X 1 5mm carriage bolt 6 Replacing main V Belt Replace main V Belt with 31 64 X 52 3 8 V Belt 12 ...

Page 25: ... clutch Connect the wires Re connect battery ground Please Note ALL A C charging MUST be performed by a certified A C technician as required by local provincial state federal regulations 10 Filling coolant Leak check and evacuate the system prior to filling any coolant 11 Charging A C system Charge A C system according to proper charging procedures Fill to 1 75 lbs with R134A refrigerant ...

Page 26: ...nada material may not be reproduced or disclosed to third parties without the written consent of JDP Material Req d Drawn By Checked By Date Date Units Size Part Number Description File Name Frank Neufeld 2007 09 25 Heater A C Schematic Imp A 20A 20A 20A 20A R R R R R FRONT WORK LIGHTS FRONT WIPER REAR WIPER HEATER Fuse Block 1 GROUND BLOCK Fan Switch ROTARY ELE M B C H L Y BK LOW GND Fan Blower R...

Page 27: ...shall be returned upon request The JODALE PERRY CORPORATION Box 909 300 Route 100 Morden MB Canada material may not be reproduced or disclosed to third parties without the written consent of JDP Material Req d Drawn By Checked By Date Date Units Size Part Number Description File Name Frank Neufeld 2007 09 27 Front Wiper Washer Imp A 20A 20A 20A 20A R R R R R FRONT WORK LIGHTS FRONT WIPER REAR WIPE...

Page 28: ...shall be returned upon request The JODALE PERRY CORPORATION Box 909 300 Route 100 Morden MB Canada material may not be reproduced or disclosed to third parties without the written consent of JDP Material Req d Drawn By Checked By Date Date Units Size Part Number Description File Name Frank Neufeld 2007 09 27 Rear Wiper Washer Imp A 20A 20A 20A 20A R R R R R FRONT WORK LIGHTS FRONT WIPER REAR WIPER...

Page 29: ...he property of JDP and shall be returned upon request The JODALE PERRY CORPORATION Box 909 300 Route 100 Morden MB Canada material may not be reproduced or disclosed to third parties without the written consent of JDP Material Req d Drawn By Checked By Date Date Units Size Part Number Description File Name Frank Neufeld 2007 09 27 Work Light Front Imp A GROUND BLOCK 3 ON OFF ROCKER ELE518 4 ON BK ...

Page 30: ...s the property of JDP and shall be returned upon request The JODALE PERRY CORPORATION Box 909 300 Route 100 Morden MB Canada material may not be reproduced or disclosed to third parties without the written consent of JDP Material Req d Drawn By Checked By Date Date Units Size Part Number Description File Name Frank Neufeld 2007 09 27 Work Light Rear Single Imp A 20A 20A 20A 20A R R R R R REAR WORK...

Page 31: ...terial remains the property of JDP and shall be returned upon request The material may not be reproduced or disclosed to third JODALE PERRY CORPORATION Box 909 300 Route 100 Morden MB Canada parties without the written consent of JDP Material Req d Drawn By Checked By Date Date Units Size Part Number Description File Name Frank Neufeld 2007 09 28 12 Volt DC Outlet Imp A 20A 20A 20A 20A R R R R R R...

Page 32: ...perty of JDP and shall be returned upon request The material may not be reproduced or disclosed to third JODALE PERRY CORPORATION Box 909 300 Route 100 Morden MB Canada parties without the written consent of JDP Material Req d Drawn By Checked By Date Date Units Size Part Number Description File Name Frank Neufeld 2007 09 27 Beacon Schematic Imp A OR BK PWR GND BEACON GROUND BLOCK 20A 20A 20A 20A ...

Page 33: ... remains the property of JDP and shall be returned upon request The JODALE PERRY CORPORATION Box 909 300 Route 100 Morden MB Canada material may not be reproduced or disclosed to third parties without the written consent of JDP Material Req d Drawn By Checked By Date Date Units Size Part Number Description File Name Frank Neufeld 2007 09 27 Defrost Fan Schematic Imp A R BK PWR GND Fan Defrost Defr...

Page 34: ...l remains the property of JDP and shall be returned upon request The material may not be reproduced or disclosed to third JODALE PERRY CORPORATION Box 909 300 Route 100 Morden MB Canada parties without the written consent of JDP Material Req d Drawn By Checked By Date Date Units Size Part Number Description File Name Frank Neufeld 2007 09 25 Dome Light Schematic Imp A R R W PWR GND DOME LIGHT DOME...

Page 35: ...The material may not be reproduced or disclosed to third parties without the written consent of JDP JODALE PERRY CORPORATION Box 909 300 Route 100 Morden MB Canada Material Req d Drawn By Checked By Date Date Units Size Part Number Description File Name 1 Frank Neufeld 2007 09 24 Cab Power Relay Schematic Single Relay Imp A IGN SW 40 AMP THERMAL BREAKER 30 87 85 86 40 Amp RELAY R Battery PWR GND 2...