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MANUAL

 

#

 

OMP

 

L80

P

 

REV.

 

6

 

INTRODUCTION

 

 

The

 

K

Dyne,

 

Inc.

 

electric

 

version

 

of

 

the

 

Model

 

L80

 

is

 

a

 

2"

 

NPT

 

mounted

 

liquid

 

level

 

switch.

 

It

 

is

 

typically

 

mounted

 

in

 

a

 

K

Dyne

 

Model

 

C80

 

cage

 

shown

 

in

 

the

 

figure

 

1

 

for

 

external

 

bridle

 

mounting

 

or

 

may

 

be

 

internally

 

mounted

 

in

 

a

 

2"

 

NPT

 

(F)

 

connection.

 

Both

 

mounting

 

configurations

 

are

 

shown

 

in

 

figure

 

2.

 

 

These

 

sensors

 

send

 

or

 

remove

 

an

 

electric

 

signal

 

when

 

a

 

liquid

 

in

 

a

 

tank

 

or

 

a

 

pressurized

 

vessel

 

reaches

 

a

 

predetermined

 

level.

 

The

 

L80

 

operation

 

mode

 

as

 

either

 

a

 

low

 

(direct)

 

or

 

high

 

(reverse)

 

acting

 

level

 

switch

 

is

 

selected

 

by

 

rotating

 

the

 

pivot

 

body

 

180

˚

.

 

Selection

 

of

 

N.O.

 

or

 

N.C.

 

switching

 

depends

 

upon

 

the

 

wiring

 

configuration

 

utilized.

 

Both

 

SPDT

 

or

 

DPDT

 

snap

 

acting

 

dry

 

contacts

 

offered

 

with

 

the

 

switch

 

are

 

U.L.T

 

rated

 

for

 

hazardous

 

locations.

 

 

2.0

 

PRINCIPLE

 

OF

 

OPERATION

 

(Refer

 

to

 

Figure

 

3)

 

The

 

electric

 

version

 

of

 

the

 

K

Dyne,

 

Inc.

 

Model

 

L80

 

2"

 

NPT

 

mounted

 

liquid

 

level

 

switch

 

is

 

a

 

multi

functional

 

pneumatic

 

liquid

 

level

 

sensor.

 

Depending

 

on

 

the

 

mode

 

of

 

operation,

 

it

 

functions

 

as

 

a

 

three

 

way,

 

normal

 

closed

 

(N.C.)

 

or

 

normally

 

open

 

(N..O.)

 

electric

 

switch

 

that

 

will

 

operate

 

when

 

the

 

liquid

 

level

 

rises

 

or

 

falls

 

below

 

a

 

fixed

 

point

 

in

 

a

 

tank

 

or

 

pressurize

 

vessel.

 

Type

 

of

 

voltage

 

may

 

be

 

A.C.

 

or

 

D.

 

C.

 

and

 

the

 

maximum

 

amperage

 

depends

 

on

 

the

 

amount

 

of

 

voltage

 

used.

 

Consult

 

the

 

data

 

sheet

 

of

 

the

 

specific

 

switch

 

being

 

used

 

for

 

the

 

switch

 

rating.

 

 

The

 

switch

 

senses

 

a

 

change

 

in

 

the

 

buoyancy

 

of

 

a

 

displacer

 

assembly

 

(9)

 

inside

 

either

 

a

 

pressurized

 

or

 

an

 

unpressurized

 

vessel.

 

A

 

pivoting

 

action

 

is

 

used

 

to

 

transmit

 

the

 

buoyancy

 

change

 

of

 

the

 

displacer

 

assembly.

 

The

 

bore

 

of

 

the

 

cone

 

(14)

 

contacts

 

a

 

pivot

 

(13)

 

on

 

the

 

pivot

 

body

 

(3).

 

The

 

o

ring

 

(8)

 

provides

 

a

 

pressure

 

tight

 

seal

 

between

 

he

 

body

 

(7)

 

and

 

the

 

shaft

 

of

 

the

 

cone

 

protruding

 

through

 

the

 

o

ring.

 

 

Pressure

 

in

 

the

 

vessel

 

acting

 

on

 

the

 

shaft

 

of

 

the

 

cone

 

forces

 

the

 

cone

 

against

 

the

 

pivot.

 

The

 

position

 

of

 

the

 

pivot

 

point,

 

at

 

the

 

center

 

of

 

the

 

o

ring,

 

allows

 

the

 

displacer

 

assembly

 

to

 

move

 

vertically

 

with

 

the

 

liquid

 

level.

 

This

 

motion

 

is

 

guided

 

to

 

act

 

along

 

the

 

axis

 

of

 

the

 

transverse

 

rod

 

(16)

 

by

 

two

 

vertical

 

tabs

 

on

 

the

 

pivot

 

body

 

that

 

mate

 

with

 

notches

 

in

 

the

 

cone.

 

Any

 

vertical

 

motion

 

of

 

the

 

displacer

 

is

 

transmitted

 

by

 

the

 

cone

 

to

 

the

 

ends

 

of

 

the

 

transverse

 

rod.

 

A

 

ramp

 

on

 

the

 

outside

 

diameter

 

of

 

the

 

transverse

 

rod

 

contacts

 

the

 

tip

 

of

 

the

 

push

 

rod

 

(17)

 

to

 

operate

 

the

 

lever

 

on

 

the

 

switch

 

assembly

 

(2).

 

 

2.1

 

LOW

 

OPERATION

 

For

 

use

 

as

 

a

 

low

level

 

sensor

 

(output

 

on

 

rising

 

level),

 

the

 

pivot

 

body

 

(13)

 

is

 

positioned

 

with

 

the

 

enlarge

 

end

 

of

 

the

 

transverse

 

rod

 

(16)

 

up

 

towards

 

the

 

spring

 

cap

 

(4).

 

The

 

displacer

 

assembly

 

weight

 

exerts

 

a

 

clockwise

 

rotational

 

force

 

on

 

the

 

cone

 

through

 

the

 

pivot.

 

The

 

spring

 

(5),

 

acting

 

through

 

he

 

spring

 

guide

 

(6)

 

exerts

 

a

 

counterclockwise

 

rotational

 

force

 

on

 

the

 

cone.

 

When

 

the

 

liquid

 

level

 

is

 

below

 

the

 

displacer

 

assembly,

 

the

 

clockwise

 

force

 

is

 

greater.

 

This

 

force

 

causes

 

the

 

cone

 

to

 

push

 

upward

 

against

 

the

 

transverse

 

rod

 

allowing

 

the

 

tip

 

of

 

the

 

push

 

rod

 

to

 

be

 

positioned

 

away

 

from

 

the

 

switch

 

assembly

 

lever.

 

In

 

Summary of Contents for OMP L80-P

Page 1: ... in the buoyancy of a displacer assembly 9 inside either a pressurized or an unpressurized vessel A pivoting action is used to transmit the buoyancy change of the displacer assembly The bore of the cone 14 contacts a pivot 13 on the pivot body 3 The o ring 8 provides a pressure tight seal between he body 7 and the shaft of the cone protruding through the o ring Pressure in the vessel acting on the...

Page 2: ...d end of the transverse rod down away from the spring cap When the liquid level is above the displacer assembly the counterclockwise rotational force of the spring on the cone is greater than the counterclockwise rotational force of the buoyant displacer This larger force maintains the transverse rod in the down position while the transverse rod ramp pushing on the push rod keeps the switch assemb...

Page 3: ...upport for long pipe runs should be provided to prevent excessive vibrations of the level switch It is recommended that external cages be installed with the process connections as close to vertical and the cage length as close to horizontal as possible This will insure the proper fluid flow through the cage 3 2 LEVEL SWITCH INSTALLATION Before installing a level switch into an external cage or mat...

Page 4: ... of the witch assembly to provide a proper back up This will prevent damage to the connection thread between the electric switch assembly and the level switch body 4 1 3 The electric switch leads are labeled and color coded for the type of switch contact Connection of these leads for the desired switch operating function is shown on Table 1 SPDT SWITCH LOW OPERATION COLOR LEVEL CONTACT FUNCTION BL...

Page 5: ... the cage or vessel If this cannot be verified follow instructions in Section 4 2 PRESSURIZED CAGE OR VESSEL 5 1 2 CAUTION REMOVE AND LOCK ALL ELECTRICAL POWER BEFORE WORKING ON ELECTRICAL SWITCH LEADS Disconnect all electrical switch lead connections DO NOT attempt to remove the electric switch assembly until the leads are disconnected Follow all applicable codes when working with electrical equi...

Page 6: ...TING A FORCE ON THE PIVOT AFTER IT MOVES 5 64 THEN STOP TURNING THE TWO SCREWS THE UNIT MAY HAVE DAMAGE THAT WILL ALLOW THE CONE TO DISENGAGE THE O RING 8 AND THE PROCESS PRESSURE AND MEDIUM WILL ESCAPE THROUGH THE BODY THE PROCESS PRESSURE WILL HAVE TO BE REMOVED FROM THE CAGE OR VESSEL BEFORE ANY FURTHER DISASSEMBLY IS POSSIBLE 5 2 3 Replace the four hex socket head cap screws and tighten 5 2 4 ...

Page 7: ...tely CAUTION THE PIVOT BODY SHOULD MOVE OUTWARD APPROXIMATELY 1 16 AND STOP AS THE DISPLACER ASSEMBLY CONTACTS THE BODY IF THE PROCESS PRESSURE IS STILL EXERTING A FORCE ON THE VALVE BODY AFTER IT MOVES 5 64 THEN STOP TURNING THE TWO SCREWS THE UNIT MAY HAVE DAMAGE THAT WILL ALLOW THE CONE TO DISENGAGE THE O RING 8 AND THE PROCESS PRESSURE AND MEDIUM WILL ESCAPE THROUGH THE BODY THE PROCESS PRESSU...

Page 8: ...renches needle nose pliers pliers safety solvent silicone based o ring lubricant 7 1 Using an appropriate safety solvent clean all parts 7 2 Inspect the I D of the transverse rod bore in the pivot body 13 and the O D of the transverse rod 16 for corrosion and excessive wear The surface of the bore and the ramp on the transverse rod should have a mirror like appearance Replace any worn or damaged p...

Page 9: ...the length of the push rod 10 after installing an electric switch assembly 2 8 2 Install the switch assembly per procedures in paragraph 7 6 and 7 7 of this manual 8 3 Connect a suitable device to test switch continuity to the appropriate switch leads 8 4 If the switch is not installed in a vessel it may be tested by raising and lowering the displacer assembly manually For a switch installed in a ...

Page 10: ... tight Damaged wiring Check switch leads for cuts Switch assembly 2 damaged Follow procedures in section 6 0 and replace switch assembly Debris accumulation on push rod 17 transverse rod 16 or under cone 14 Follow procedures in sections 6 0 and 7 0 to disassemble and clean Trash accumulation on displacer assembly 9 Remove switch form vessel or cage per procedures in Section 6 3 and clean displacer...

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