Kaba Mas High Security Pedestrian Exit Device with Electric Locking Trim, Installation Manual

Page 1: ...INSTALLATION GUIDE High Security Pedestrian Exit Device with Electric Locking Trim ...

Page 2: ... Do not touch the end of the flex cable if the ESD protective cover has been removed Remove the X 09 lock cover assembly before touching the end of the flex cable For the best protection use an ESD wrist band grounded to the lock during installation The lock is protected to greater than 25 000 V when correctly installed TRADEMARKS The following items are trademarks or registered trademarks of the ...

Page 3: ...evice Template 9 Install CDX 09 Lock Strike 9 CDX 09 Lock Assembly Template 10 Drill Holes for Rim Exit Device and Outside Lever Trim 10 Drill Holes for CDX 09 Lock Assembly 10 CDX 09 Dial Ring Mounting Template 10 RIM EXIT DEVICE OUTSIDE LEVER TRIM 11 Hardware Preparation 11 Cut Lever Spindle and Rim Cylinder Tailpiece to Length 11 Determine Rim Exit Device Length Cut to Length and Drill End Cap ...

Page 4: ...uides 21 Installation of the Dial Ring Cover 21 Cutting and Installing the Spindle 21 Installation of the Dial Hub and Dial 22 Attach Back Cover Assembly for Testing 24 Final Installation of the Back Cover Assembly 25 INTERFACE HARDWARE COVERS 25 Cable Assemblies 25 Install Lock Cable Assembly 25 Install Bellcrank Cable Assembly 26 Connect Cable Assemblies 27 Adjust Cable Length 28 Covers 29 Insta...

Page 5: ...erials Needed Before beginning installation be certain that you have the following tools readily available Measuring tape Level Combination square Tape Hammer Center punch Electric hand drill 1 4 drill bit 9 32 drill bit 5 16 drill bit 3 8 drill bit 1 2 drill bit No 25 drill bit 2 hole saw with 1 4 pilot 1 1 4 hole saw with 1 4 pilot Long nose pliers Pliers 3 4 end wrench 1 4 end wrench Hacksaw Fi...

Page 6: ... mounting the Rim Exit Device 2 locating the lock horizontal centerline and 3 locating the lock strike top and bottom mounting hole centerlines Ensure that the template is the correct one for the handing of the door CDX 09 Lock Assembly A separate template is included to assist in laying out the hole locations for the CDX 09 lock assembly This template is positioned on the inside of the door as de...

Page 7: ...re Outside Lever Trim with Rim Cylinder Lock and mounting hardware Interface Hardware Covers and Cover Brackets with mounting hardware 2 The CDX 09 Box contains High Security Pedestrian Door Lock CDX 09 3 The RDS Box contains RDS 2 Power Supply Control Module See the following sections for detailed part contents of the Rim Exit Device and CDX 09 boxes The RDS 2 is the only item contained in the th...

Page 8: ...4 RIM CYLINDER MOUNTING BRACKET F 490 STRIKE 1 QTY Rim Exit Device Box ...

Page 9: ...5 OR OR Rim Exit Device Box continued ...

Page 10: ... 3 Tube outer 4 Tube inner 5 CDX 09 to door mounting screws pan head 10 x 1 25 Type AB 6 5 Dial ring attaching locknuts 8 32 2 Packaged with and used with exterior mounting plate 6 Rubber vise clamp 7 Lubricant 8 Gage dial hub locating 9 Zebra Connector and Retainer 10 Cable Tie Clips 3 11 Dial ring to door mounting screws pan head 8 32 X 1 0 Type AB 2 12 Cover Lock Pin Clip 13 Cover Lock Spring 1...

Page 11: ...with automatic doors card readers automatic fire alarm systems etc The ELT application requires the use of the RDS control module For details on the RDS see the section below Closing the normally open dry contact retracts the latch Opening the normally open switch returns the latch to the locked position RDS Power Supply Control Module The RDS when energized by pressing the dry contact switch will...

Page 12: ...ion Association code requirements 2 Using a level draw a horizontal line on the door as shown in Figure 2 Transfer the Rim Exit Device horizontal reference centerline to the door jamb stop face 3 Establish the Rim Exit Device vertical reference centerline by measuring 2 1 4 from the face of the door jamb stop along the Rim Exit Device horizontal reference centerline as shown in Figure 3 Using a le...

Page 13: ...mbly drilling template is referenced to the CDX 09 lock strike so this strike must be installed before the CDX 09 lock assembly template can be positioned on the door 10 32 machine screws are recommended for a metal door jam and 10 thread forming screws are recommended for a wood jamb 2 Position the CDX 09 lock strike on the door jamb face as shown in Figure 5 Align the strike vertically so that t...

Page 14: ...l 0 149 inch diameter Drill the holes 1 25 inches deep DO NOT drill through the door CDX 09 Dial Ring Mounting Template 1 Using a square or level transfer the lock horizontal reference centerline from the inside door surface to the outside door surface 2 Establish the center of the spindle hole on the outside door surface as follows A On the inside door surface measure the horizontal distance from...

Page 15: ...Lever Spindle and Cylinder Tailpiece as they extend through the door 2 If necessary cut the Lever Spindle to extend beyond inside face of door by 5 8 3 If necessary cut the cylinder tailpiece to extend beyond inside face of door by 5 16 3 8 Determine Rim Exit Device Length Cut to Length and Drill End Cap Mounting Hole 1 Determine the Rim Exit Device length A Locate the Rim Exit Device vertical ref...

Page 16: ...el cover to marked dimension and remove burrs Note Factory recommends sawing rather than grind cut to size Grinding can damage the finish of the device and sawing results in less damage to the device finish 3 Drill end cap mounting hole in device channel A Remove the device channel cover and drill a 5 16 diameter hole on the device reference centerline 5 16 from the end of the channel as shown in ...

Page 17: ... shown in Figure 12 Do not tighten screws 4 Locate mark and drill end cap mounting hole following these steps A Level the Rim Exit Device B Mark the center of the 5 16 diameter hole at the end of the channel C Drill a 9 32 diameter hole through the door D Drill a 3 8 diameter hole on the trim side of the door using the 9 32 diameter hole as a guide 6 Insert the device channel cover as shown in Fig...

Page 18: ...ice reference centerline and flush to door surface 3 Mark top and bottom screw locations then center punch and drill and tap if required for mounting screws 4 Apply strike to door jamb stop using two 10 24 x 3 4 FPHMS screws 5 Check Rim Exit Device for smooth operation and secure latchbolt engagement Adjust strike if required 6 For third center mounting screw on strike mark location center punch d...

Page 19: ...stallation instructions 2 Install power supply RDS 2 See Wire Guage Chart below 3 Complete wiring as indicated on System Schematic Caution Ensure that cover is secured on RDS 2 box before applying 115 VAC power 4 Test operation of ELT devices Refer to RDS 2 Specifications on next page System Schematic ...

Page 20: ... hold time of less than 4 seconds DIP 1 only is not recommended For continuous ELR retraction turn all DIP switches to OFF position and apply a jumper or other source switch to terminal 7 and 8 A green flashing LED indicates that power is applied to the board A solid green LED indicates that the device s are being retracted An orange LED indicates that the devices are being held in the retracted p...

Page 21: ...es 4 Refer to Figure 16 Feed the cables through the outer larger tube starting from the flared end of the tube Seat the tube into position on the tube retainer on the back of the lock case assembly Be careful to keep the cables pulled taut while seating the tube to avoid pinching damage to them Alternate Method Depending on the width of the door it may be easier to insert the non flared end of the...

Page 22: ...m the container and remove the outer tube for cutting 4 Assemble the saw blade and wooden saw handle provided To assemble the saw grip the saw frame in a vise just below the neck Drive the handle fully onto the neck This will reduce the tendency of the handle to turn on the saw frame when sawing Note This saw is intended only for cutting the tubes A standard hacksaw should be used to cut the spind...

Page 23: ...oor it may be easier to insert the non flared end of the outer tube through the spindle hole from the inside of the container and feed the cables through the tube Then seat the flared end of the tube on the tube retainer 4 Place the 3 5 x 5 x 1 8 inch hardplate against the back of the CDX 09 lock case assembly 5 Feed the cables and outer tube through the 0 5 inch hole in the door while positioning...

Page 24: ...n the dial ring assembly 4 Attach the dial ring to the container with the dial ring mounting screws and tighten to the specified torque Installation of the Cables 1 Open the ZIF Zero Insertion Force seal cover and move the ZIF connector locking actuators outward to their open position 2 Plug the cables into the ZIF connectors with the bright metal tabs on the cables facing toward the circuit board...

Page 25: ...he cables 5 Route the cables through the cable guide that was just installed 6 Depending on the thick ness of the container additional cable guides may be necessary to ensure the cables are sufficiently restrained In stall additional guides as needed and route the LCD and generator cables through them to ensure that the cables do not get routed through the KEEP CLEAR area over the Zebra connector ...

Page 26: ...o hold the dial hub in place 6 Mark the spindle flush to the dial hub 7 Loosen the setscrew and remove the hub Alternate Method Instead of removing the hub you may leave it on using the hub as a vise to hold the spindle while cutting 8 Carefully cut the spindle so that it will be flush to the dial hub after installation Caution The spindle should not extend past the dial hub once installed but may...

Page 27: ...inner surface of the 5 sided formed clutch spring within the dial Note Ensure that the retaining ring gap is aligned with the setscrews and that an equal amount of the retaining ring is exposed around the hub so the dial can slide easily into place on the hub without interference from the retaining ring 8 Assure the the 5 sided flat spring is fully recessed in the dial with the spring gap aligned ...

Page 28: ...ssembly 2 Insert the cover lock pin through the back cover 3 Install the cover lock spring and retainer clip onto the cover lock pin The fingers of the retainer clip should be angled away from the cover lock spring and the retainer clip must be seated in the groove of the cover lock pin Helpful Hint A small hammer and the cut off piece from the inner tube can be used to install the spring and clip...

Page 29: ...ins the RHR lock cable assembly The lock cable assembly has a brass ball end plug on one end and a turnbuckle secured by a brass ball end plug on the other end Note The LHR lock cable assembly is approximately 1 4 inch shorter than the RHR lock cable assembly 2 Detach the lock pulley cover from the pul ley assembly by removing the 6 32 x 1 4 flat head screw 3 Refer to Figure 18 or Figure 19 depend...

Page 30: ...tion Spread the strap fork over the upper bellcrank of the Rim Exit Device chassis and align the strap fork holes with the hole in the bellcrank 3 Secure the strap fork to the bellcrank using the 8 32 shoulder screw and 8 32 locknut The shoulder screw is inserted from the outside and the locknut is secured on the inside Tighten the locknut until it bottoms against the shoulder of the screw Figure ...

Page 31: ...aded plug on the bellcrank cable assembly Turn the brass threaded plug into the turnbuckle on the lock cable assembly until approximately half of the threaded plug is inside the turnbuckle 2 Do not tighten the brass nut on the threaded plug at this time Figure 22 Connect Lock and Bellcrank Cable Assemblies RHR Figure 23 Connect Lock and Bellcrank Cable Assemblies LHR ...

Page 32: ...he Rim Exit Device latchbolt clears its strike If fully retracted and latched back With the door open depress the push bar until the CDX 09 bolt retracts and latches back Depress the CDX 09 bolt reset latch to allow the CDX 09 bolt to extend Check to see if the pulley restores clockwise sufficiently to prevent the CDX 09 bolt from being pushed back A thin blade screwdriver may be inserted between ...

Page 33: ...he door and bias the cover away from the door edge 4 Secure the chassis cover to the Rim Exit Device chassis using four 4 8 32 x 1 4 UFPHMS black flat head screws Install Lock Cover 1 Locate the correct lock cover based on door handing Both a RHR and a LHR lock cover are included in the Rim Exit Device box 2 Position the lock cover over the lock cover mounting brackets Locate the cover flush to th...

Page 34: ...NOTES ...

Page 35: ...Mas shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the furnishing performance or use of this material 2004 Kaba Mas All rights reserved Kaba Mas Corporation 749 W Short Street Lexington KY 40508 USA Phone 859 253 4744 FAX 859 255 2655 Customer Service 800 950 4744 www kaba mas com ...