Kaba PowerLever 1550, Installation Manual

Page 1: ...PowerLever Door Lock Series INSTALLATION GUIDE Models 1550 4550 4560 PROX 9000 ...

Page 2: ... Security Locks Inc Best is a registered trademark of Best Lock Corporation Everest is a registered trademark of Schlage Lock Company Falcon is a registered trademark of Falcon Lock Co KSP is a registered trademark of Killeen Security Products Keymark is a registered trademark of Medeco Security Locks Inc Patents This product is covered by one or more of the following U S patents 4 803 860 5 410 3...

Page 3: ...ust the Lockset for the Door Thickness 10 Install the Lock Chassis Outside Case Assembly 11 Install the Inside Backing Plate Electronics Assembly 12 Install the Cables 14 Install the Inside Case 15 Attach the Inside Lever 15 Attach the Outside Lever 16 Conventional Non Interchangeable Key Cylinder 16 Tailpieces 17 Interchangeable Key Core 18 Install the Interchangeable Key Core 19 Locate and Insta...

Page 4: ...SPECIFICATIONS 22 Electronic Specifications 22 Hardware Specifications 22 TROUBLESHOOTING 22 ...

Page 5: ...door unassembled Cylindrical lock hardware includes a Grade 1 lock mechanism with free wheeling system and stainless steel retractor a 6 pin standard key cylinder with tailpiece and two keys unless prepared for interchangeable core a 9 16 14 3mm throw latchbolt with adjustable bevel and either a 2 3 4 70mm T strike with box or a 4 7 8 124mm ASA strike and a screw pack Self Power Operation The Powe...

Page 6: ...screwdriver 3 Phillips head screwdriver 1 4 hex driver handle T 15 security Torx bit Safety glasses Electrostatic Discharge ESD wrist band C clamp if using optional Drill Jig WARNING PowerLever locks are well protected from Electrostatic Discharge ESD damage once they are installed but can be damaged during the installation process if proper precautions are not observed Follow these precautions to...

Page 7: ...Document Number 481 093 Rev A 06 04 3 Figure 1 Parts Check PARTS CHECK Illustrated Parts Breakdown ...

Page 8: ...9000 2E 8 32 x 1 Phillips round head screws 4 8 32 x 1 1 2 Phillips round head screws 2 8 32 x 1 Torx security screws 2 2G 7 16 diameter x 5 8 long spacers for 1 3 8 door thickness 2 2H 7 16 diameter x 1 4 long spacers for 1 3 4 door thickness 2 2I 1 4 lock washers 4 2J Tailpiece for IC key core for door thickness less than or equal to 1 1 2 2K Tailpiece for IC key core for door thickness greater ...

Page 9: ...ectronics assembly Model 1550 9B Inside backing plate Electronics assembly Model 45xx 9B Inside backing plate Electronics assembly Model 9000 10 Latchbolt assemblies 10A 9 16 14 3mm throw dead locking latchbolt 11 Strikes 11A 2 3 4 70mm T strike strike box included OR 11B 4 7 8 124mm ASA strike strike box not included 12 Strike Boxes 12A Strike box for 2 3 4 70mm T strike included with strike refe...

Page 10: ...aution The following installation template is not to scale and is meant to be used for refer ence only It is not meant to be used for actual installation of the lock PowerLever Door Lock Series INSTALLATION TEMPLATE P N 482 093 NOT TO SCALE Installation Template ...

Page 11: ...the dashed line as indicated on the template It is critical that the template be folded correctly on the proper dashed line to ensure proper hole align ment Place the fold on the edge of the door Refer to Figure 2 The horizontal and vertical centerlines on the door should be clearly visible and aligned with the centerlines provided on the template For non prepped doors 3 Locate and mark the center...

Page 12: ...l not to damage the door finish It is recommended that safety glasses be worn during the drilling process For non prepped doors 1 Drill a 1 8 3mm diameter pilot straight through the door where you marked for the centerline of the 2 1 8 54mm diameter hole 2 Using the pilot hole drill a 2 1 8 54mm diameter hole straight through the door Note The 2 1 8 54mm diam eter hole in a labeled door shall be d...

Page 13: ...gh the door where you marked for the centerline of the 1 25 4mm diameter hole for the system cable 3 Using the pilot hole drill the 1 25 4mm diameter hole for the system cable Note Remove any burrs from the inside and outside edges of the 1 25 4 mm diameter hole to prevent cutting of the system cable Optional Drill Jig An optional Drill Jig Part Number 404044 is available to ensure accurate locati...

Page 14: ... the two 8 combination screws pro vided Adjust the Lockset for the Door Thickness 1 Screw the lock chassis assembly in or out of the outside case assembly to obtain dimension A as shown in Figure 8 The dimension A equals one half of the door thickness as shown in the following chart Door Thickness Dimension A 1 3 8 35mm 11 16 17 5mm 1 3 4 44mm 7 8 22mm 2 51mm 1 25 5mm Using a tape measure set chec...

Page 15: ... be voided Gaskets are not for use on fire doors Refer to Figure 9 and identify the Lock Chassis Outside Case Assembly and Outside Gasket four holes at top and bottom Remove the paper backing sheet from the adhesive on the Outside Gasket Slide the gasket down over the Chassis Assembly and the cables with the adhesive side toward the Case Assem bly Center gasket over Outside Case Assembly Ensure th...

Page 16: ... the Inside Backing Plate Electronics Assembly and Inside Gasket Re move the paper backing sheet from the adhesive on the Inside Gasket Position the gasket with the adhesive side toward the inside backing plate so that the large hole in the gasket is centered over the four protrusions on the backing plate Ensure that the four corner holes in the gasket are aligned with the matching four corner hol...

Page 17: ...the door thickness and with the lockwashers Refer to note below Do not tighten yet Note Use the two 7 16 dia x 1 4 short spacers for a 1 3 4 door Use the 7 16 dia x 5 8 long spacers for a 1 3 8 door No spacers are required for a 2 door 5 Install the two bottom 1 4 28 x 2 1 2 Phillips round head screws with the lockwashers 6 Tighten all four screws Figure 14 Installation ...

Page 18: ...ion Note Refer to Figure 15 1 Plug the system cable into the system card 2 Route the solenoid cable through the cable clip 3 Plug the solenoid cable into the 2 pin connector on the system card 4 If installing a Model 45xx or PowerLever PROX 9000 lock you must also connect the communication cable to the system card Plug the communication cable into the appropriate connector on the bottom edge of th...

Page 19: ...the Inside Lever Note Refer to Figure 17 1 Push the inside lever onto the lock tube Slightly wiggle and push the inside lever until the lever engages the lever catch 2 If the door thickness is greater than 1 1 2 38mm the attachment of the inside lever is complete and you can proceed to the Attach the Outside Lever section If the door thick ness is 1 1 2 38mm or less go to Step 3 3 Insert the lever...

Page 20: ...d such that the lever catch is facing the same direction as the latchbolt 5 With the key inserted in the cylinder slide the outside lever onto the lock tube until the lever stops against the lever catch 6 Turn the key 45 degrees clockwise 7 Push the lever until it engages with the lever catch 8 If the door thickness is greater than 1 1 2 38mm the lever installation is complete If the door thicknes...

Page 21: ...ASSA 65611 Corbin Russwin Key in lever Packed 10 per and contains part number 405351 N A Cylinder assembly Part Number 20_200V1 contains Medeco CT V01 Must be ordered through Medeco Interchangeable Core PowerLever locks are designed for use with Arrow Best Everest Falcon KSP and Keymark cores Tailpieces furnished with lock must be used 404077 Short tailpiece for 1 3 8 to 1 1 2 door thickness Packe...

Page 22: ...e following step 3 Refer to Figure 22 With the screwdriver inside the lever push the inside of the lever catch toward the door hinge and push on the lever so that it moves to the next catch position This second catch point ensures that the end of the lever is less than 1 2 13mm away from the door as required by many building codes Note The lever catch is a thin plate Be careful to engage only the ...

Page 23: ... Turn the control key counter clockwise locking the core in the lever Then remove the key from the core Locate and Install the Strike For non prepped doors 1 Locate the centerline of the strike opening on the door jamb at the centerline of the latchbolt Trace an outline around the strike on the door jamb 2 Mortise the door jamb in alignment with the center of the latchbolt to accommodate the strik...

Page 24: ...operly after performing Step 1 refer to the Troubleshooting section 3 After successfully completing Steps 1 and 2 above rotate the outside handle down to retract the bolt Ensure that the bolt retracts when the handle is rotated If the bolt retracts properly release the handle to restore the bolt If the bolt does not retract properly refer to the Troubleshooting section 4 Wait approximately four se...

Page 25: ...oint it will be necessary to repeat Steps 1 and 2 with the lever release tool inserted in the second hole in the lever Interchangeable Key Core Note Refer to Figures 26 and 27 1 Insert the control key into the core and turn the key clockwise 2 Pull out the core and tailpiece 3 With a screwdriver positioned inside the lever push the inside of the lever catch toward the hinge and pull the lever off ...

Page 26: ...bolt 9 16 14 3mm throw Optional 3 4 19mm throw also available Strike 2 3 4 70mm T strike or 4 7 8 124mm ASA strike Lever Solid cast zamak return to within 1 2 12 7mm of door face Key Cylinder Cores Standard 6 pin conventional brushed chrome finish Optional IC Core 6 pin brushed chrome finish furnished by customer IC Core 7 pin brushed chrome finish furnished by customer Keys Nickel silver 2 Finish...

Page 27: ... system card Lock fails to beep after keystrokes Check for secure connection of interconnect ribbon cable to polarized headers on the keypad control card and on the system card Interconnect cable is securely connected on Check for continuity of the interconnect cable with a volt both the keypad control card and on the ohm meter VOM If cable does not have continuity call system card yet the lock st...

Page 28: ...Document Number 481 093 Rev A 06 04 24 ...

Page 29: ...NOTES ...

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Page 32: ...481 093 Rev A 06 04 Kaba Access Control 2941 Indiana Avenue Winston Salem NC 27105 USA Tel 800 849 8324 336 725 1331 FAX 800 346 9640 336 725 3269 Technical Support 800 950 4744 www kaba ilco com www powerleverprox com ...