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OPERATION AND MAINTENANCE HANDBOOK

®

D407270XA

vers.

1.0

Summary of Contents for SILCA BRAVO II

Page 1: ...OPERATION AND MAINTENANCE HANDBOOK D407270XA vers 1 0 ...

Page 2: ...the machine we suggest that you read the information presented in this manual throughly The proper care and maintenance that your machine requires is also detailed in this handbook By following these instructions you will ensure a long trouble free life for your machine If anything is at all unclear please contact your supplier who directly or by means of Silca s Technical Service Department will ...

Page 3: ...CUT WORN KEYS 3 SPACE SETTING 4 THE JAWS 5 USE OF THE PINS 6 CUTTING CRUCIFORM KEYS WITH ONE SHOULDER 6 CUTTING BEST KEYS 6 REPLACING THE CUTTER 7 REPLACING THE BRUSH 7 BELT TENSION AND REPLACEMENT 8 REPLACING THE TRACER POINT 8 TO SET THE STOP POSITION OF THE CARRIAGE 9 MAINTENANCE 9 WARRANTY 9 ELECTRICAL DIAGRAM 10 ...

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Page 5: ...l dia 3 15 x 0 197 x 0 63 80 mm x 5 mm x 16 mm MOVEMENT on bearings Self cleaning synthetic bushings JAWS four side revolving SAFETY DEVICE carriage is released only when the gauges are out of safety position MAX CUT LGTH 2 09 DIMENSIONS length 18 11 width 14 96 height 9 65 WEIGHT 39 7 lbs ACCESSORIES Pair of ø 0 047 steel pins Code D401224ZZ each Pair of setting blanks for calibrating Code D40156...

Page 6: ...H Jaw handle J Transparent cutter shield L Brush M Tracer point locking screw M1 Tracer point lock nut N Key gauge O Carriage lever P Brush switc Q Chip tray R Tracer point adjusting screw R1 Micrometer S On Off switch T Carriage release button U Key gauge drum W Belt cover Y Motor Z Carriage handle Fig 1 M M1 J W C L B H G T F Q Z U G N A O S P D D1 R1 R Y ...

Page 7: ... unless the gauges are in the neutral position 5 Release the carriage by applying slight downward pressure on the carriage handle and at the same time pressing down on the carriage release button T Bring the blanks to the cutter and the tracer point Turning the cutter in the opposite direction of cutting the cutter should skim the blank 6 If the cutter is too low or high loose screw M and turn the...

Page 8: ...uld skim both sides of the groove in other words the cutter should fit squarely in the groove 3 If the cutter skims only one side of the blank loosen screw M1 and move the tracer point support D1 sideways When the cutter skims both sides of the blank tighten the screw M1 4 Use the carriage handle Z to return the carriage to the neutral position The carriage will automatically lock in position The ...

Page 9: ...that need to be clamped by the groove on the underside of the key turn the jaws to side C as shown in fig 5 Insert the key with the groove facing downwards using the lip on the lower part of the jaw as a guide For keys with a flat surface be sure they are inserted parallel to the base of the jaw For keys that are double sided that needs to be clamped by the groove on top of the key the jaws must b...

Page 10: ...iginal and the key blank in their proper jaw until they stop against the bar using the shoulder on the blade of the key Tighten the jaws by turning the handles 3 Cut the first side then rotate the keys on both sides to the next side you wish to duplicate Slide the shoulder of the keys against the stop bar to properly gauge the key for the next cut Tighten the jaws again by turning the handles 4 Re...

Page 11: ...n the cutter and the shaft before installing the cutter 5 Tighten the lock nut Make sure to remove the locking bar from the slot before starting the machine Fig 9 REPLACING THE BRUSH 1 Unscrew the four screws holding the belt shield and remove the shield 2 Raise the cutter shield J and insert the locking bar D400754BA into the groove in the base and the hole in the cutter shaft as shown in fig 10 ...

Page 12: ... the belt The belt is replaced the same way Fig 11 REPLACING THE TRACER POINT 1 Completely unscrew the tracer point knob R and remove it as shown in fig 12 2 Completely unscrew R2 loosen the dowl M and remove the tracer point D as shown in fig 13 3 Replace the tracer point carrying out the instructions described in 2 in reverse order 4 Replace the knob R and tighten Re set the machine following th...

Page 13: ... or replacement of parts for maintenance the CE mark is guaranteed only if original spare parts provided by the manufacturer are used The Bravo machine does not require special maintenance It is recommended that the jaws and the machine be kept free from chips as much as possible DO NOT USE COMPRESSED AIR TO CLEAN THE MACHINE WARRANTY The manufacturer guarantees the machine as indicated in the war...

Page 14: ...Operating Manual BRAVO II 10 ELECTRICAL DIAGRAM Fig 15 1 Main switch 2 Brush button 3 Microswitch 4 Motor 5 Fuses 6 3 blue brown red black grey purple blue brown black grey grey ...

Page 15: ...SILCA S p A Via Podgora 20 Z I 31029 VITTORIO VENETO TV Tel 0438 9136 Fax 0438 913800 www silca it Member of the Kaba Group ...

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