KAMA KM2V80, Operation Manual

Page 1: ...KM2V80 V TWI N WATER COOLED DIESEL ENGINE...

Page 2: ...E OPERATION 3 1 Preparation of Fuel Oil Lube Oil Cooling Water 3 2 Supplying the Fuel Oil 3 3 Supplying the Lube Oil 3 4 Supplying the Cooling Water 3 5 Cranking No load 3 6 Checking the Lube oil and...

Page 3: ...3 1 1 3 1 1 SYMPTOM Ref Section PROBABLE CAUSEACTION Self starter not running hand turn possible hand turn not possible Low battery voltage Poor contact of cable terminals Faulty starter switch Fault...

Page 4: ...an flywheel or PTO shaft Never operate the engine without covers on the rotating parts Check before starting the engine to see that any tools or cloths used in the maintenance remains around the engin...

Page 5: ...void scalding Wait until the temperature goes down before draining the coolant Hot water may splash to burn you Beware of dirt from air blowing Wear protective equipment such as goggles to protect you...

Page 6: ...h to cause scalding Cooling water contaminated with rust or water scale reduces the cooling effect Even when antifreeze or anti corrosive agent is mixed the cooling water gets contaminated due to dete...

Page 7: ...instruments alarms etc are provided to meet various operating conditions Since installation and fitting of the engine require special knowledge and skill always consult with your dealer or KAMA distri...

Page 8: ...3 3 Check every 200 hours of operation 1 Replacing lube oil and lube oil filter 2nd time and after Replace the lube oil every 200 hours of operation from the second time and on Replace the lube oil fi...

Page 9: ...cal PTO shaft opposite to flywheel Counterclockwise as viewed from opposite of the flywheel 3 Cleaning the air cleaner Beware of dirt from air blowing Wear protective equipment such as goggles to prot...

Page 10: ...ated during operation or charging may be ignited to start a fire Beware of battery electrolyte Be careful so as not to bring your skin or eye in contact with the battery electrolyte which is a strong...

Page 11: ...d to the sub tank are cooled down to water again When the load is reduced and the cooling water temperature drops the radiator internal pressure becomes negative and vacuum valve on the radiator cap o...

Page 12: ...low plug is energized while the starting switch is at the HEAT position When using the glow plug keep the starting switch at HEAT for approx 15 seconds and then turn it to the START to start the engin...

Page 13: ...Control lever Speed limiting bolt Check Replace Consult KAMA dealer or distributor Initial Later 50h 200h 400h 1000h 2000h Check item System Daily checks Periodic check intervals Fuel tank oil level...

Page 14: ...in the specified order For maintenance requiring removal of parts consult with your dealer or KAMA distributor The table below lists the standard tightening torques Tightening torques listed below are...

Page 15: ...by the manufacturer NOTICE NOTICE 5 1 Checking Periodic check The engine performance may deteriorate to the operation conditions and period of operation Negligence of deteriorated functions and perfor...

Page 16: ...el feed pump operates to feed the fuel and when the fuel filter is filled with fuel without any air space or bubbles the engine is ready to be started NOTICE If draining is neglected the water remaini...

Page 17: ...ake the following care 4 6 1 Inspection and maintenance during long term storage 1 Periodic check If the next periodic check is drawing near carry out the inspection before storage 2 Draining of cooli...

Page 18: ...ever switch off the battery or make a spark on the battery cable during operation An abnormal surge can cause malfunctioning of the electrical system 4 5 Stopping the engine To stop the engine take th...

Page 19: ...speed Adjust the engine speed by operating the accelerator lever control lever Move the lever upward to raise the speed and downward to reduce the speed Slowly operate the lever Do not try abrupt acce...

Page 20: ...3 For addition of cooling water refer to section 3 4 Before in operation STOP HEAT HEAT OFF ON START Starting switch Release the key after starting Limit the activation of the glow plug within 20 sec...

Page 21: ...dy during operation or immediately after stopping Never touch these parts with your body or clothing Otherwise scalding will result 4 OPERATION WARNING CAUTION WARNING 4 2 Starting 4 2 1 Normal starti...

Page 22: ...en the engine is hot is dangerous And the water volume is expanded due to the heat 1 Check the cooling water level in the sub tank If the water level is close to the lower limit open the sub tank cap...