Kärcher TB 36, Original Instructions Manual

Page 1: ...TB 36 TB 42 TB 46 TB 50 59637510 1 2 02 19 ...

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Page 3: ...gog gles protective gloves and personal pro tective clothing must be worn and the instruction leaflets safety data sheets at tached to the detergents have to be ob served Unauthorized persons may not enter the vehicle washing plant The entry prohibition is to be indicated continually and in a clear ly recognisable way Danger of slipping in the plant from mois ture on the floor and on the plant sec...

Page 4: ... be connected to proper earthed power sources All work on electrical parts of the plant must be carried out only by a qualified electrician Accessories that are not directly con nected to the system must be integrat ed into the equipotential bonding Danger The detergents used contain partly sub stances that are harmful to health there fore it is absolutely necessary to observe the enclosed or prin...

Page 5: ...nit 14 Dirt catcher 15 Main pillar 2 16 Nozzle pipe fresh water processed wa ter shampoo CTH bow A 17 Nozzle pipe fresh water processed wa ter shampoo CTH foam bow B 18 Nozzle pipe fresh water processed wa ter shampoo CTH bow C option 19 Light barrier 20 Vehicle positioning traffic light option A Type plate on the inside of the control cabinet 1 High pressure roof bar option 1 Rotor nozzle spinner...

Page 6: ...ns Starting washing programmes Execution of manual interventions Execution of manual functions for serv ice work Selection and deselection of additional programmes and options Control elements Emergency stop Feed distributor option 1 Main switch 2 Switch for speed preselection Drive speed portal roof brush high pressure bar normal Drive speed portal 30 120 3 Switch for operating mode prese lection...

Page 7: ...essages displayed in stead press the OK key The current error messages are redis played when no button is pressed for 30 minutes Press the RIGHT and OK buttons at the same time when you want to display the er ror messages before the 30 minutes have elapsed Press the ESC button for 2 seconds if a dif ferent display appears instead Configuration menu Press OK button for more than 2 sec onds Press th...

Page 8: ...date time and summer winter time change Auto summer winter time YES Automatic change active Summer time daylight saving time begins on the last sunday in March at 2 00 o clock Winter time normal time begins on the last sun day in October at 3 00 o clock Auto summer winter time NO No automatic time change The plant is open during the operating time The plant is locked outside the operating time 24 ...

Page 9: ...g height system with 3 brushes mm 3600 4250 4600 5050 Washing height system with 2 brushes mm 3600 4155 4585 4995 Free drive through width setup wheels mm 3540 3510 Free drive through clearance mm 3668 4318 4668 5118 System width with rotating brushes mm 4830 System width with side spray protection mm 5000 System height mm 4539 5189 5539 5989 System height with roof spray protection mm System heig...

Page 10: ...the vehicle the following precautionary measures have to taken on the vehicle before starting the wash plant Close windows doors and roof open ings Push in antennas fold over in direction of rear or dismantle Fold in large or wide overhanging mir rors Check vehicle for loose vehicle parts and dismantle them e g trim strips spoilers bumpers door handles exhaust pipes wind breakers tilt ropes rubber...

Page 11: ...ash operation which is in progress is completed the gantry hoses and jet pipes are blown out with compressed air No more wash programme can be started Should the anti frost measures be intro duced with automatic anti frost as a pre caution when the plant is shut down an additional switch can be installed by the factory Once the danger of frost has passed the plant automatically resumes a state of ...

Page 12: ...ombination press simultaneously to obtain the de sired group 1 Key Reset 2 Key 1 3 Key 2 4 Key 4 The blinking sequence of the Reset key and the position traffic light option show the selected group Press the Reset key briefly Press button or button combination press simultaneously to obtain the de sired function I Function remains active as long as the corresponding button is pressed 0 I function ...

Page 13: ... brush 1 I 3 Move out side brush 1 I 4 Move in side brush 2 I 5 Move out side brush 2 I 6 Inching mode side brushes I 7 Group 3 high pressure intensive High pressure roof 0 I 1 High pressure side 0 I 2 Lower the roof bar I 3 Raise the roof bar I 4 Swivel the roof bar front 0 I 5 Swivel the roof bar rear 0 I 6 Intensive side 0 I 7 Intensive roof 0 I 8 Group 4 portal Portal forwards I 1 Portal backw...

Page 14: ...ration and check whether enough water is present in the vehicle wash Too little or no water may cause dam age to the vehicle being washed Operator Function test Positioning ramp Interrupt light barriers position 1 and posi tion 2 see Fig 2 The positioning ramp must indicate corresponding signal Operator weekly or after 500 washes Check condition of the washing brushes Roof brush roll and side brus...

Page 15: ...U 3 Light barrier position 2 bottom Figure 3 1 Upper roof brush limit switch DBO Figure 5 1 Limit switch for travel start PTS 2 Limit switch for travel end PFE Figure 6 1 End switch of outside side brush 2 End switch of inside side brush Figure 7 1 Limit switch of high pressure roof bar up HdO 2 Limit switch of high pressure roof bar down HdU Figure 8 1 Endswitch safety switch high pressure roof b...

Page 16: ...lutely necessary to get rid of pressure be fore starting work on the system Risk of injury from high pressure water jet unexpectedly emerging It is absolutely necessary to remove all pressure in the high pressure system before starting work on the plant Risk of eye injuries from parts flying off or dirt Keep clear off rotating brushes Gog gles must be worn during maintenance work If the drive forw...

Page 17: ...instead Note The current error messages are redis played when no button is pressed for 30 minutes Press the RIGHT and OK buttons at the same time when you want to display the er ror messages before the 30 minutes have elapsed Press the ESC button for 2 seconds if a dif ferent display appears instead Press OK button for more than 2 sec onds Press the LEFT button Press the OK button The error memory...

Page 18: ... above and Roof brush below have been pressed simultaneously 9 Proximity switch High pressure roof bar up and High pressure roof bar down have been pressed simultaneously 10 Mode counter Gantry travel is not counting Portal driving counter is defective portal driving motors are defective limit switch portal driving start end are defective Check limit switch portal driving for de fects remove metal...

Page 19: ...checksum error Error in main plate 50 Limit switch FA drive start has not been exited despite driving command Limit switch activated through foreign metal or is defective Check limit switch portal driving for de fects remove metal parts from the hall floor switch off on the unit repeat wash ing process call Customer Service 51 Limit switch FA Drive start has not reached expected position 52 Limit ...

Page 20: ... 3 78 CAN bus fault in module A39 no connec tion radio control panel 79 CAN bus error module A40 no connec tion traffic light distributor 3 80 Roof brush alignment too high Cable motor or gearbox of roof brush ro tation defective or motor circuit breaker tripped Switch the plant off and back on check all motor circuit breakers repeat the wash ing process notify Service 81 Roof brush alignment too ...

Page 21: ...e powered when mov ing in at the beginning of the brush wash Vehicle is too far forward Position vehicle correctly 132 The roof brush is already powered when lowered at the beginning of the brush wash 133 Door on pillar 2 open Door in pillar 2 not closed Close the door and press the Start Stop key to continue the wash 139 Protective motor switch of fresh water pump was triggered Protective motor s...

Page 22: ...e fault message high pressure pump 3 Collective fault high pressure pump 3 172 Anti frost active traffic signal forward and backward blinks five times Frost protection is active Washing cannot be done until the anti frost temperature is exceeded again 175 Trailer coupling detected Side brush has got hooked into the trailer coupling No action is required washing will contin ue automatically without...

Page 23: ...uring the wash cycle Obstacle safety switch stuck Clean light barrier Check the safety switch with the end switches for ease of movement and dam ages Switch the system off and back on repeat wash cycle 241 Fault of the high pressure roof bar during drive into base position light barriers safety switch Light barrier is contaminated blocked or defective Obstacle safety switch stuck 242 Fault of the ...

Page 24: ...supply line worn brushes Check filling level of the detergent if necessary fill up vent dosing pumps Check air pressure if necessary adjust 0 5 Mpa 5 bar at the manometer mainte nance unit Clean detergent suction check detergent supply lines for damage check brushes and if neces sary replace Operator Too little water or none is coming out of the jets Dirt catcher is blocked water pressure insuffi ...