Kasco CertiSafe PM-100, Assembly & Installation Manual

Page 1: ...0 PIPE MOUNT MANUAL 1 800 Deere Rd Prescott WI 54021 715 262 4488 sales kascomarine com kascomarine com PM 100 PIPE MOUNT Assembly Installation Manual Document number 852113 Document version number 2021 2 0 ...

Page 2: ...S QUESTIONS Safety First 2 Product Installation Overview 3 Suggested Tools and Supplies 3 Parts Included List 4 Parts Included Illustration 5 Tank Penetration 6 Mount Assembly 8 Cable Support 13 Mixer Maintenance Recommendations 14 Mixer Warranty 15 Non warranty Repairs 16 Repair Contact Form 17 ...

Page 3: ...llation of a CertiSafe Tank Mixer These may include but are not limited to OSHA CCOHS and other regulations related to Working over or near water Fall protection systems Falling object protection systems Electrical standards Illumination Ventilation Installation of CertiSafe Tank Mixers requires entry into environments that pose potential hazards such as those described in section 1910 146 of OSHA...

Page 4: ...ding lad ders ensuring that there is enough room for the CertiSafe unit to function correctly and avoid damage to any protective coatings Please consult your CertiSafe sales representative for mixer mount placement retrieval and inspec tion requirements Pipe This kit does NOT include a pipe for mounting as lengths will vary Pre cut the appropriate length of pipe prior to installation A maximum pip...

Page 5: ...SUPPLIES Pan to catch shavings Adjustable pliers Electric or cordless drill Half round metal file 3 8 drill bit 7 8 hole saw or 1 7 64 for 10 AWG cord hole saw Side cutter 3 4 wrench 9 16 wrench 9 16 socket wrench 3 4 socket wrench Back to Contents ...

Page 6: ...plate 2 997176 J 3 8 16 x 5 hex head screw 2 566250 K 3 8 16 x 1 hex head screw 2 840140 L 3 8 split lock washer 2 566230 M 3 8 16 nylon locknut 4 462214 Tank Penetration N 5 16 eye bolt 1 566226 O 5 16 nylon locknut 1 566202 P 5 16 flat washer 2 566204 Q 5 16 sealing washer 1 566229 R Connecting link 1 636342 for use with Cord AWG Ships with CertiSafe mixer S Cord grip 14 16 AWG 1 997210 12 AWG 9...

Page 7: ...PM 100 PIPE MOUNT MANUAL 6 PARTS INCLUDED ILLUSTRATION N O P Q R S T U Steel tank roof P A B C D E G H M L J I K M K L M F F Back to Contents ...

Page 8: ...of the second hole 5 From the tank exterior pass the O ringed side of the cord grip U through the 7 8 hole with the O ring outside the tank roof 6 From the tank interior fit the cord grip nut V on the threads protruding into the tank 7 Tighten the nut until snug being careful not to over tighten Tank hatch center point TANK PENETRATION The maximum tank roof thickness accommodated by the tank penet...

Page 9: ...th washers S T through the 3 8 hole 10 From the tank exterior fit a second flat washer S onto the eye bolt 11 Fasten the 5 16 nylon locknut R to the eye bolt 12 Tighten the locknut until snug being careful not to damage the sealing washer 13 Attach the top connecting link H to the eye bolt R T S Q 8 Steel tank roof S T S 9 10 11 Steel tank roof H 12 13 Back to Contents ...

Page 10: ...the tank Upper Mount Base Installation 1 Install the upper mount base A as desired within the tank hardware not included 2 Insert the 1 2 13 x 1 4 shoulder screw E as specified below for either vertical or horizontal mounting 3 Fasten with a serrated flange nut F Hole location and dimensions for the upper mount base A E Vertical mounting option Horizontal mounting option F A Back to Contents ...

Page 11: ...cure the can strap with a 3 8 16 x 1 hex head screw K lock washers L and nylon locknut M Be sure that there is a lock washer on either side of the flanges 3 Position the strut plates I and collar blocks H together as show below forming the largest hole for the pipe to pass through 4 Fasten using two 3 8 16 x 5 hex screws J and nylon locknuts M 3 inches Maintain alignment Cage clamp G K L M L 1 2 M...

Page 12: ...n of the unit is adjustable Align one of the top three holes in the strut block assembly with one of the top three holes in the can strap to position the CertiSafe Tank Mixer as desired see angling examples below 7 Fasten the unit in the selected position using a 3 8 16 x 1 hex head screw K and 3 8 nylon locknut M Align with can strap hardware MOUNT ASSEMBLY CONT K M 6 7 Back to Contents ...

Page 13: ... B over the pipe and cable Ensure the notched end of the bracket is down or toward the pipe for a horizontal configuration For ease of use about keep about 1 foot of the pipe length above the upper mount assembly 4 Attach the upper mount lock handle C To prevent galling apply a small amount of grease to the threads of the lock handle 5 Tighten the upper mount lock handle C to secure the pipe s ver...

Page 14: ...e bracket until it rests on the shoulder screw 9 Install the 1 2 13 x 1 3 4 serrated flange screw D in the top hole on the bracket and secure with a serrated flange nut F Steps 6 through 9 are best completed with two people Adjust the position of the CertiSafe unit by swiveling the pipe either direction and or moving it vertically through the upper mount pipe bracket MOUNT ASSEMBLY CONT F D B E A ...

Page 15: ...le support U 4 Continue to feed power cable through the cord grip S and out of the tank until all excess cord length has been taken up leaving only enough so that there is no strain on the cable 5 Tighten the top nut on the cord grip S to seal the power cable penetration 6 Terminate the power cable into an exterior junction box not supplied by Kasco S U R 5 Back to Contents ...

Page 16: ...d repair Cleaning The stainless steel motor housing needs to be kept clean in order to allow heat to effectively dissipate Seal and Oil Replacement Replacing the seal and changing the oil every 3 5 years will add reliability and longevity to the mixer Seal replacement and all other repair services should be performed by Kasco Marine Electrical Troubleshooting If a unit fails to operate you can use...

Page 17: ...cord are altered in any way from original shipment The power cord is nicked or cut The mixer is damaged by unauthorized service Warranty Claim Procedure Warranty period is established by the original receipt For efficient service please register the unit online at kascomarine com warranty registration Once warranty coverage has been established you may send the unit to Kasco for evaluation and rep...

Page 18: ...e repair if total is under 150 00 before shipping charges Kasco will recycle any unit we receive for estimate but which the customer declines to repair unless the customer specifies otherwise If the customer would like the product returned Kasco will return the unit to the condition in which we received it and we will ship it at the customer s expense Billing Contact Kasco to arrange payment for a...

Page 19: ...ent or wastewater application circle one Yes No Additional notes REPAIR CONTACT FORM Kasco Marine 800 Deere Road Prescott WI 54021 Attn Repairs Kasco requires that all equipment sent for repair MUST be accompanied by this form and marked to Repairs attention Unit should be cleaned before shipping Kasco is NOT responsible for shipping damage accrued in return shipment It is the responsibility of th...